Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
2. Smelting in water-jacket:
Labor $1.01
Fuel 2.20
Repairs and supplies .03
Fluxes .50
————- 3.74
————-
Total $5.99
_Bormettes Method._—Agglomeration with slag, pneumatic desulphurization
and smelting in water-jacket:
1. Agglomeration and desulphurization:
Labor $0.42
Repairs and supplies 0.05
———- $0.47
2. Smelting in water-jacket:
Labor $0.90
Fuel 1.91
Repairs and supplies .03
Fluxes .42
————- 3.26
————-
Total $3.73
This shows a difference in favor of the new method of $2.26 per ton of
ore, without taking into account the savings realized by a much more
speedy handling of the operation, which would further reduce the cost
to approximately $2.50 per ton.
[Illustration: FIG. 22.—Details of Transfer Cars.]
In the above figures, no account has been taken of general expenses,
which per ton of ore are reduced because of the greater rapidity of the
process, enabling a larger quantity of ore to be smelted in a given
time. Making allowance for this, the saving will amount to an average
of $2.40 per 1000 kg., a figure which will naturally vary according
to the prices for fuel, labor, and the quantity of matte which it may
be necessary to re-treat. If the quantity of matte does not exceed
10 per cent. of the weight of the ore, it can be desulphurized by
admixture with the ore, without use of other fuel. If, however, the
proportion of matte rises to 20 parts per 100 parts of ore (a maximum
which ought not to be reached in good working), it is necessary to
roast a portion of it. Under unfavorable conditions, consequently,
the saving effected by this process may be reduced to $2 @ $2.20 per
1000 kg., and even to as little as $1.40 @ $1.60. The above reckonings
are, however, without taking any account of the higher extraction of
lead and silver, which is one of the great advantages of the Bormettes
process.
[Illustration: FIG. 23.—Latest Form of Converter. (Section on A B.)]
The technical results obtained in the smelting of an ore of the above
mentioned composition are as follows:
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