Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
At smelting plants, both copper and lead, it is found that near the
blast furnaces the gases remain hot and dry, so that concrete, brick
or stone, or steel, can safely be used. Lead-blast furnace gases will
not injure such construction at a distance of 6 or 8 ft. away from the
furnaces. For copper furnaces, roasters or pyritic smelting, concrete
or lime mortar construction should be limited to within 200 or 300 ft.
of the furnaces.
Another type of settling chamber is 20 ft. square in the clear, with
concrete floor between beams and steel hopper bottom. This chamber
is built within 150 ft. distance from the blast furnaces, and is one
of the types used at the Shannon Copper Company’s plant at Clifton,
Arizona. After passing the 200 ft. mark, there is no need of expensive
hopper design. The amount of flue dust settled beyond this point is so
small that it is a better investment to provide only small side doors
through which the dust can be removed. The ideal arrangement is to have
a system of condensing chambers, so separated by dampers that either
set can be thrown out for a short time for cleaning purposes, and the
whole system can be thrown in for best efficiency.
As to cross-section for condensing chambers, I consider that the
following will come near to meeting the requirements. One, four, and
six, concrete foundation; tile drainage; 9 in. brick walls, laid in
adobe mortar, pointed on the outside with lime mortar; occasional
strips of expanded metal flooring laid in joints; the necessary
pilasters to take care of the size of cross-section adopted; the top
covered with unpainted corrugated iron, over which is tamped a concrete
roof, nearly flat; concrete to contain corrugated bars in accordance
with light floor construction; and lastly, the corrugated iron to have
two coats of graphite paint on under side.
The above type of roof is used under slightly different conditions over
the immense dust chamber of the new Copper Queen smelter at Douglas,
Arizona. The paint is an important consideration. Steel work imbedded
in concrete should never be painted, but all steel exposed to fumes
should be covered by graphite paint. Tests made by the United States
Graphite Company show that for stack work the paint, when exposed to
acid gases, under as high a temperature as 700 deg. F., will wear well.
CONCRETE IN METALLURGICAL CONSTRUCTION[45]
BY HENRY W. EDWARDS
Public-domain text, read in full here on John Shaqi.
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