Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
The construction of concrete flues of the section shown in Fig. 31
gives better results than that shown in Fig. 30, being less liable
to collapse. It costs somewhat more to build owing to the greater
complication of the crib, which, in both cases, consists of an interior
core only. For work 4 in. in thickness and under, I recommend the
use of rock or slag crushed to pass through a 1.5 in. ring. Although
concrete is not very refractory, it will easily withstand the heat
of the gases from a set of ordinary lead-or copper-smelting blast
furnaces, or from a battery of calcining or roasting furnaces. I have
never noticed that it is attacked in any way by sulphur dioxide or
other furnace gas.
[Illustration: FIGS. 30 and 31.—Sections of Concrete Flues.]
Shapes the most complicated to suit all tastes in dust chambers can
be constructed of concrete. The least suitable design, so far as the
construction itself is concerned, is a long, wide, straight-walled,
empty chamber, which is apt to collapse, either inwards or outwards,
and, although the outward movement can be prevented by a system of
light buckstays and tie-rods, the tendency to collapse inwards is
not so simply controlled in the absence of transverse baffle walls.
The tendency, so far as the collection of mechanical flue dust is
concerned, appears to be towards a large empty chamber, without
baffles, etc., in which the velocity of the air currents is reduced to
a minimum, and the dust allowed to settle. In the absence of transverse
baffle walls to counteract the collapsing tendency, it seems best to
design the chamber with a number of stout concrete columns at suitable
intervals along the side and end walls—the walls themselves being made
only a few inches thick with woven-wire screen or “expanded metal”
buried within them. The wire skeleton should also be embedded into the
columns in order to prevent the separation of wall and the columns.
This method of constructing is one that I have followed with very
satisfactory results as far as the construction itself is concerned.
[Illustration: FIG. 32.—Concrete Dust Chamber at the Guillermo Smelting
Works, Palomares, Spain. (Horizontal section.)]
Figs. 32 and 33 show a chamber designed and erected at the Don
Guillermo Smelting Works at Palomares, Province of Murcia, Spain.
Figs. 34 and 35 show a design for the smelter at Murray Mine, Sudbury,
Ontario, in which the columns are hollow, thus economizing concrete
material. For work of this kind the columns are built first and the
wire netting stretched from column to column and partly buried within
them. The crib is then built on each side of the netting, a gang of men
working from both sides, and is built up a yard or so at a time as the
work progresses. Doors of good size should be provided for entrance
into the chamber, and as they will seldom be opened there is no need
for expensive fastenings or hinges.
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