Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
In regard to the effect of sulphur dioxide and furnace gases on the
cement, I have found that in certain cases this is a matter which
must be given very careful attention. Where there is sufficient heat
to prevent the existence of condensed moisture inside of the flue,
there is apparently no action whatever on the cement, but if the
concrete is wet, it is rapidly rotted by these gases. At points near
the furnaces there is generally sufficient heat not only to prevent
internal condensation of the aqueous vapor always present in the gases,
but also to evaporate water from rain or snow falling on the outside
of the flue. Further along a point is reached where rain-water will
percolate through minute cracks caused by expansion and contraction,
and reach the interior even though internal condensation does not occur
there in dry weather. From this point to the end of the flue the roof
must be coated on the outside with asphalt paint or other impervious
material. In very long flues a point may be reached where moisture will
condense on the inside of the walls in cold weather. From this point
to the end of the flue it is essential to protect the interior with an
acid-resisting paint, of which two or more coats will be necessary.
For the first coat a material containing little or no linseed oil is
best, as I am informed that the lime in the cement attacks the oil. For
this purpose I have used ebonite varnish, and for the succeeding coats
durable metal-coating. The first coat will require about 1 gal. of
material for each 100 sq. ft. of surface.
In one of the earliest long flues built of cement in this country, a
small part near the chimney was damaged as a result of failure to apply
the protective coating, the necessity for it not having been recognized
at the time of its construction. It may be said, in passing, that other
long brick flues built prior to that time were just as badly attacked
at points remote from the furnaces. In order to reduce the amount of
flue subject to condensation, the plastered flues have been built with
double lath having an intervening air-space in the middle of the wall.
In building thin walls of cement, such as flue walls, it is
particularly important to prevent them from drying before the cement
has combined with all the water it needs. For this reason the work
should be sprinkled freely until the cement is fully set. Much work of
this class has been ruined through ignorance by fires built near the
walls in cold weather, which caused the mortar to shell off in a short
time.
Public-domain text, read in full here on John Shaqi.
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