Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
The great saving in cost of construction, which the concrete-steel flue
makes possible, will doubtless cause it to supersede other types to
even a greater extent than it has already done. If properly designed
this type of construction reduces the cost of flues by about one-half.
Moreover, the concrete-steel flue is a tight flue as compared with
one built of brick. There is a serious leakage through the walls of
the brick flues which is not easily observed in flues under suction
as most flues are, but when a brick flue is under pressure from a
fan the leakage is surprisingly apparent. In flues operating by
chimney-draft the entrance of cold air must cause a considerable loss
in the efficiency of the chimney, a disadvantage which would largely be
obviated by the use of the concrete-steel flue.
CONCRETE FLUES[48]
BY FRANCIS T. HAVARD
In discussion of Mr. Edwards’s interesting and valuable paper, I
beg to submit the following notes concerning the advantages and
disadvantages of the concrete flues and stacks at the plant of the
Anhaltische Blei-und Silber-werke. The flues and smaller stacks at the
works were constructed of concrete consisting generally of one part of
cement to seven parts of sand and jig-tailings but, in the case of the
under-mentioned metal concrete slabs, of one part of cement to four
parts of sand and tailings. The cost of constructing the concrete flue
approximated 5 marks per sq. m. of area (equivalent to $0.11 per sq.
ft.).
_Effect of Heat._—A temperature above 100 deg. C. caused the concrete
to crack destructively. Neutral furnace gases at 120 deg. C., passing
through an independent concrete flue and stack, caused so much damage
by the formation of cracks that, after two years of use, the stack,
constructed of pipes 4 in. thick, required thorough repairing and
auxiliary ties for every foot of hight.
_Effect of Flue Gases and Moisture._—The sides of the main flue, made
of blocks of 6 in. hollow wall-sections, 100 cm. by 50 cm. in area,
were covered with 2 in. or 1 in. slabs of metal concrete. In cases
where the flue was protected on the outside by a wooden or tiled roof,
and inside by an acid-proof paint, consisting of water-glass and
asbestos, the concrete has not been appreciably affected. In another
case, where the protective cover, both inside and outside, was of
asphalt only, the concrete was badly corroded and cracked at the end
of three years. In a third case, in which the concrete was unprotected
from both atmospheric influence on the outside, and furnace gases on
the inside, the flue was quite destroyed at the end of three years.
That portion of the protected concrete flue, near the main stack, which
came in contact only with dry, cold gases was not affected at all.
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