Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
No definite rules for the proportioning of filtering area to the
quantity of ore treated have been formulated. The correct proportion
must necessarily vary according to the volume of gaseous products
developed in the smelting of a ton of ore, the percentage of dust and
fume contained, and the frequency with which the bags are shaken.
It would appear, however, that in blast furnaces and Scotch-hearth
smelting a ratio of 1000 sq. ft. per ton of ore would be sufficient
under ordinary conditions. The bag-house originally constructed at
the Globe works had about 250 sq. ft. of filtering area per ton of
charge smelted, but this was subsequently increased, and Dr. Iles,
in his treatise on lead-smelting, recommends an equipment which would
correspond to about 750 sq. ft. per ton of charge. At the Omaha works,
where the Brown-De Camp system was used, there was 80,000 sq. ft. of
cloth for 10 furnaces 42 × 120 in., according to Hofman’s “Metallurgy
of Lead,” which would give about 1000 sq. ft. per ton of charge
smelted, assuming an average of eight furnaces to be in blast. A
bag-house in a Scotch-hearth smeltery, at St. Louis, had approximately
900 sq. ft. per ton of ore smelted. At the Lone Elm works, at Joplin,
the ratio was about 3500 sq. ft. per ton of ore smelted, when the
works were run at their maximum capacity. In the manufacture of zinc
oxide the bag area used to be from 150 to 200 sq. ft. per square foot
of grate on which the ore is burned, but at Palmerton, Pa. (the most
modern plant), the ratio is only 100:1. This corresponds to about 1400
sq. ft. of bag area per 2000 lb. of charge worked on the grate. In the
manufacture of zinc-lead white at Cañon City, Colo., the ratio between
bag area and grate area is 150:1.
Assuming the gas to be free, or nearly free, from sulphurous fumes, the
bags are made of unbleached muslin, varying in weight from 0.4 to 0.7
oz. avoirdupois per square foot. The cloth should have 42 to 48 threads
per linear inch in the warp and the same number in the woof. A kind of
cloth commonly used in good practice weighs 0.6 oz. per square foot and
has 46 threads per linear inch in both the warp and the woof.
The bags should be 18 to 20 in. in diameter. Therefore the cloth should
be of such width as to make that diameter with only one seam, allowing
for the lap. Cloth 62 in. in width is most convenient. It costs 4 to
5c. per yard. The seam is made by lapping the edges about 1 in., or
by turning over the edges and then lapping, in the latter case the
stitches passing through four thicknesses of the cloth. It should be
sewed with No. 50 linen thread, making two rows of double lock-stitches.
The thimbles to which the bags are fastened should be of No. 10 sheet
steel, the rim being formed by turning over a ring of 0.25 in. wire.
The bags are tied on with 2 in. strips of muslin. The nipples are
conveniently spaced 27 in. apart, center to center, on the main pipe.
Public-domain text, read in full here on John Shaqi.
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