Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
The controversy, which I unintentionally started in my letter in
the _Engineering and Mining Journal_ of April 13th last, about the
advantages of using either blowers or blowing engines for blast
furnaces, does not particularly interest me, with the exception that I
have about decided, in my own mind, to use blowing engines where there
is much back pressure, and the ordinary up-to-date blower for pyritic
or matte smelting where much back pressure should not exist. I fully
appreciate the fact that so-called pyritic smelting can be done to a
limited extent, even with cold blast. Theoretically, enough oxygen
can be sent into the blast furnace, contained in the cold blast, to
oxidize both the fuel and the sulphur in an ordinary sulphide charge,
but I have not yet learned where a high concentration is being made
with unroasted ore and cold blast. I experimented on these lines at
different times for three years, during 1896, 1897, and 1898, making
a fair concentration with refractory ores, most of which had been
roasted. I was myself interested in the profits and as anxious as any
one for economy. We tried, for fuel in the blast furnace, coke alone,
coke and lignite coal, lignite coal alone, lignite coal and dry wood,
coal and green wood, and then coke and green wood, all under different
hights of ore burden in the furnace.
A description of these experiments would, no doubt, be tiresome to your
readers, but I wish to state that the furnace was frozen up several
times on account of using too little fuel, when the cold blast would
gradually drive nearly all the heat to the top of the furnace, the
crucible and between the tuyeres becoming so badly crusted that the
furnace had to be cleaned out and blown in again, unless I was called
in time to save it by changing the charge and increasing the fuel. We
were making high-grade matte under contract, high concentration and
small matte fall, which would, no doubt, aggravate matters.
After the introduction of hot blast, heated up to between 200 and 300
deg. F., we made the same grade of matte from the same character of
ore, with the exception that we then smelted without roasting, and
reduced the percentage of fuel consumption, increased the capacity of
the furnace, and almost entirely obviated the trouble of cold crucibles
and hot tops. I write the above facts, as they speak for themselves.
Public-domain text, read in full here on John Shaqi.
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