Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
THE REFINING OF LEAD BULLION[49]
BY F. L. PIDDINGTON
(October 3, 1903)
In presenting this account of the Parkes process of desilverizing and
refining lead bullion no originality is claimed, but I hope that a
description of the process as carried out at the works of the Smelting
Company of Australia may be of service.
_Introductory._—The Parkes process may be conveniently summarized as
follows:
1. Softening of the base bullion to remove copper, antimony, etc.
2. Removal of precious metals from the softened bullion by means of
zinc.
3. Refining the desilverized lead.
4. Liquation of gold and silver crusts obtained from operation No. 2.
5. Retorting the liquated alloy to drive off zinc.
6. Concentrating and refining bullion from No. 5.
_Softening._—This is done in reverberatory furnaces. In large works two
furnaces are used, copper, antimony, and arsenic being removed in the
first and antimony in the second. The size of the furnaces is naturally
governed by the quantity to be treated. In these works (refining about
200 tons weekly) a double set of 15-ton furnaces were at work. The
sides and ends of these furnaces are protected by a jacket with a 2-in.
water space, the jacket extending some 3 in. above the charge level and
6 in. to 9 in. below it. The furnace is built into a wrought-iron pan,
and if the brickwork is well laid into the pan there need be no fear of
lead breaking through below the jacket.
The bars of bullion (containing, as a rule, 2 to 3 per cent. of
impurities) are placed in the furnace carefully, to avoid injuring the
hearth, and melted down slowly. The copper dross separates out and
floats on top of the charge, which is stirred frequently to expose
fresh surfaces. If the furnace is overheated some dross is melted into
the lead again and will not separate out until the charge is cooled
back. However carefully the work is done some copper remains with the
lead, and its effects are to be seen in the later stages. The dross is
skimmed into a slag pot with a hole bored in it some 4 in. from the
bottom; any lead drained from the pot is returned to the charge. The
copper dross is either sent back to the blast furnace direct or may
be first liquated. By the latter method some 30 per cent. of the lead
contents of the dross is recovered in the refinery.
Base bullion made at a customer’s smelter will often vary greatly in
composition, and it is, therefore, difficult to give any hard and fast
figures as to percentage of metals in the dross. As a rule our dross
showed 65 to 70 per cent. lead, copper 2 to 9 per cent. (average 4 per
cent.), gold and silver values varying with the grade of the original
bullion, though it was difficult to detect any definite relation
between bullion and dross. It was, however, noticed that gold and
silver values increased with the percentage of copper.
Public-domain text, read in full here on John Shaqi.
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