Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
There are eight blast furnaces, 48 × 160 in. at the tuyeres, of which
there are 10 on each of the long sides. The hight from the tuyeres to
the gas outlet is 20 ft., thence to the throat 6 ft.; the distance
of the tuyeres from the floor is 4 ft. The base is water-cooled. The
water-jackets of the furnace are 6 ft. high. The tuyeres (4 in.)
are provided with the Eilers automatic arrangement for preventing
the furnace gases entering the blast pipes. The blast pressure is
34 oz. The furnaces are furnished with the Arents lead wells; the
crucible holds about 30 tons of lead. The slag and the matte run into
a brick-lined forehearth (8 × 3 ft., 4 ft. deep), from which the slag
flows into pots holding 30 cu. ft., while the matte is tapped off into
flat round pans mounted on wheels.
The charge is conveyed to the feed-floor by electricity. The furnace
charge is 8000 lb. and 12 per cent. coke, with 30 per cent, (figured on
the weight of the charge) of “shells” (slag). Occasionally as much as
230 tons of the (moist) charge, exclusive of coke and slag, has been
handled by one furnace in 24 hours. During one month (September, 1904)
40,000 tons of charge were worked up, corresponding to a daily average
of 166 tons per furnace.
The lead in the charge runs from 13 to 14 per cent. on an average. The
limestone, which is added as flux, is quarried not far from the works.
The coke used is in part a very ordinary quality from Utah; in part a
better quality from the East, with 9 to 10 per cent. ash. The matte
amounts to 10 per cent. The slag contains 0.6 to 0.7 per cent. lead and
0.1 to 0.15 per cent. copper. The slag has approximately the following
composition: 36 per cent. silica, 23 per cent. iron (corresponding to
29.57 per cent. FeO), 23 per cent. lime, 3.8 per cent. zinc and 4 per
cent. alumina.
The work-lead is transferred while liquid from the furnaces to kettles
of 30 tons capacity, in which it is skimmed, and thence cast in molds
through a Steitz siphon. First, however, a 5.5 lb. sample is taken
out by means of a special ladle, and is cast into a plate. From this
samples of 0.5 a.t. are punched out at four points for the assay of the
precious metals.
For the purpose of precipitating the flue dust, the blast-furnace gases
are passed into brickwork chambers in which a plentiful deposition of
the heavier particles takes place. From here the gases go through an L
pipe of sheet iron, 18 ft. in diameter, to the Monier flues, which have
a cross-section of 256 sq. ft. and a total length of 2000 ft. A small
part of the flues is also built of brick. The gases unite with the hot
roaster gases just before entering the 225 ft. chimney. In the portion
of the blast-furnace dust first precipitated the silver runs 22 oz. per
ton, while that recovered nearer the stack contains only 8 oz. The flue
dust is briquetted with a small proportion of lime, and, after drying,
is returned to the blast furnaces.
THE PUEBLO LEAD SMELTERS[54]
Public-domain text, read in full here on John Shaqi.
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