Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
BY O. PUFAHL
(May 12, 1906)
At the Pueblo plant, ores containing over 10 per cent. lead are not
roasted, but are added raw to the charge. For such material as requires
roasting there are in use five Brückner furnaces. The charge is 24 tons
for 48 to 60 hours; the furnaces make one revolution per minute and
roast the ore down to 6 per cent. sulphur. There are also two O’Harra
furnaces, each roasting 25 tons daily, and 10 reverberatory furnaces 75
ft. in length, each roasting 15 tons of ore daily down to 4 per cent.
sulphur.
The charge for smelting is prepared from roasted ore, together with
Idaho lead ore, Cripple Creek gold ore, briquetted flue dust, slag
and limestone. There are seven water-jacketed furnaces, which smelt,
each, 150 tons of charge per day. The furnaces have 18 tuyeres, blast
pressure 34 oz., cross-section at the tuyeres 48 × 148 in. They are
charged mechanically by a car of 4 tons’ capacity.
The output of lead is 11 to 15 tons per furnace. The matte, which
is produced in small quantity, contains 8 to 12 per cent. lead and
the same percentage of copper. It is crushed by rolls, roasted in
reverberatory furnaces, and smelted with ores rich in silica. The matte
resulting at this stage, running 45 to 50 per cent. in copper, is
shipped to be further worked up for blister copper.
The work-lead is purified by remelting in iron kettles, the cupriferous
dross being pressed dry in a Howard press, and sent to the blast
furnaces. The work-lead is sent to the refineries at Omaha, Neb., or
Perth Amboy, N. J.
To collect the flue dust the waste gases are passed through long brick
flues. The chimneys are 150 to 200 ft. high, and 15 ft. in diameter.
They stand 75 ft. above the ground level of the blast furnaces. The
comparatively small proportion of flue dust produced (0.9 per cent. of
the charge) is briquetted, together with fine ore and 5 per cent. of
a thick paste of lime. For this purpose a White press is used, which
makes six briquets at a time, and handles 10 tons per hour.
According to a tabulation of the results of five months’ running, the
proportion of flue dust at several works of the American Smelting and
Refining Company is as follows:
Globe Plant, Denver 0.5% of the charge.
Pueblo Plant, Pueblo 0.9% ” ” ”
Eilers’ Plant, Pueblo 0.5% ” ” ”
East Helena Plant, Helena 0.3% ” ” ”
Arkansas Valley Plant, Leadville 0.2% ” ” ”
Murray Plant, Murray, Utah 1.2% ” ” ”
The fuel used is of very moderate quality. The coke (from beehive
ovens) carries up to 17 per cent. ash, the coal 10 to 18 per cent. The
monthly production is 2300 tons of work-lead and 150 tons of copper
matte (45 to 50 per cent. copper).
Public-domain text, read in full here on John Shaqi.
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