Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
Roasters’ wages $0.61
“ coal (425 lb.) 0.65
Smelters’ wages 1.08
“ coal (75 lb.) 0.11
Peat and lime 0.08
——-
Total $2.53
It should be noted also that the smelters at the works where the ore
was not roasted receive higher pay. In the eight-hour shift they
produce about 1½ tons of lead; and as there are two of them to a
furnace, they make $3.06 between them, or $1.53 each. The two men
smelting roasted ore produce about two tons in an eight-hour shift, and
therefore each receives $1.08 per shift.
Coming now to fume-smelting in the hearth, we can again compare the
results obtained in smelting raw and after roasting. It is well to
bear in mind, also, that, while only 6½ per cent. of the lead goes in
the fume when smelting roasted ores in the hearth, a considerably
larger proportion is thus lost when smelting raw ores. When fume is
smelted raw, it is best dealt with when containing about 40 per cent.
of moisture. One man attends to the hearth (instead of two as when
smelting ore), and in 24 hours 3000 lb. of lead is produced, the amount
of coal used being 2100 lb. No lime is required.
When smelting roasted fume, two men attend to the hearth and the output
is 6000 lb. in 24 hours, the amount of coal used being 1800 lb. In this
latter case fluorspar happens to be available (practically free of
cost), and a little of it is used with advantage in fume-smelting, as
well as a small quantity of lime.
The cost of fume-smelting per ton of lead produced is given herewith:
FUME SMELTED RAW
Smelters’ wages $2.88
“ coal (1400 lb.) 2.13
——-—-
Total $5.01
FUME RECEIVING A PRELIMINARY ROAST
Roasters’ wages $2.08
“ coal (1450 lb.) 2.18
Smelters’ wages 2.04
“ coal (600 lb.) 0.92
Peat and lime 0.08
———--
Total $7.30
In this case, as in that of ore, the smelter of the raw fume gets
better pay; he has $1.44 per eight-hour shift, while the smelter of the
roasted ore has only $1.02 per eight-hour shift.
Fume takes four hours to roast, as compared to the two hours taken by
ore.
From these facts regarding Scotch-hearth smelting, it would seem that
with galena carrying, say, over 70 per cent. lead (but more especially
with ore up to 80 per cent. in lead, and, moreover, fairly free from
impurities detrimental to “free” smelting), very satisfactory results
can be obtained by smelting raw. Against this, however, it must be said
that at the works where the ore is roasted attempts at smelting raw
have been made several times without sufficient success to justify the
adoption of this method, although the ores smelted average 75 per cent.
lead and seem quite suitable for the purpose.
Public-domain text, read in full here on John Shaqi.
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