Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
The cost of a furnace when built in 1893 was approximately $1400,
not including the chimney; but with the increased cost of material
the present expense would probably be about $2000. Notwithstanding
the light construction of the furnaces, repairs were never a large
item. Once a month a furnace was idle about 24 hours while the throat
was being cleaned out, and every two months some repairing, such as
relining the fire-boxes, etc., was required. If repairs had to be made
on the inside of the furnace, two days would be lost while it was
cooling sufficiently for the men to enter. In refiring a furnace, from
8 to 12 hours was required to raise it to the proper temperature. Out
of the 365 days of the year, a furnace would lose from 20 to 25 days,
for cleaning the throat and making repairs to the fire-box, arch, etc.
When a furnace was run with two shifts the schedule of operation was as
follows:
Drop charge 4 a.m.
Begin work 7 a.m.
Begin firing down 11 a.m.
Begin first tapping 1 p.m.
Rake out slag 2.30 p.m.
Begin second tapping 3 p.m.
Drop charge 4 p.m.
Begin working 5.30 p.m.
Begin firing down 11 p.m.
Begin first tapping 1 a.m.
Rake out slag 2.30 a.m.
Begin second tapping 3 p.m.
With three shifts on a furnace, the schedule was as follows:
Drop charge 7 a.m.
Begin firing down 12 a.m.
Begin tapping 1 p.m.
Rake out slag 2 p.m.
Begin tapping 2.30 p.m.
Drop charge 3 p.m.
Begin firing down 8 p.m.
Begin tapping 9 p.m.
Rake out slag 10 p.m.
Begin tapping 10.30 p.m.
Drop charge 11.00 p.m.
Begin firing down 4 a.m.
Begin tapping 5 a.m.
Rake out slag 6 a.m.
Begin tapping 6.30 a.m.
The hearths were composed of about 8 in. of gray slag beaten down
solidly on a basin of brick, which rested on a filling of clay, rammed
solid. The hearth was patched if necessary after the drawing of each
charge.
Public-domain text, read in full here on John Shaqi.
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