Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
drying, a double handling would be necessitated before sending it to
the bricking machine. If, however, the slime could be allowed time to
dry sufficiently in the trucks, bricking by machinery would probably be
preferable. Rather more than 10 per cent. of smalls is made in handling
the lumps in and out of the railway trucks, and this is, as already
noted, worked up with water in a pug mill at the sintering works, and
used partly for covering the heaps with slime to exclude an excessive
amount of air. The balance is thrown out and cut into bricks, as
already described.
At the heaps the lumps are at present being thrown from one man to
another to reach their destination in the heap, but the sidings have
been laid out in duplicate with a view to enabling traveling cranes to
be used on the line next the heap, the lumps to be loaded primarily
into wooden skips fitting the trucks. It is probable, however, that
the lumps will require to be handled out of the skips into their place
in the heap, as the brittle nature of the material may be found to
render automatic tipping impracticable. A considerable saving in labor
would nevertheless accompany the use of cranes, which would likewise be
advantageous in loading the sintered material.
In order to reduce the inconvenience arising from fumes, length is very
desirable in siding accommodation, so that heap building may be carried
on at a sufficient distance from the burning kilns. It is for the same
reason preferable to build in a large tonnage at one time, lighting
the heaps altogether. As the heaps burn about two weeks only, long
intervals intervene, during which the fumes are absent.
In the experimental stages of slime roasting, fuel, chiefly wood, was
used in quantities up to 5 per cent., and was placed on the ground at
the bottom of the heap, where also a number of flues, loosely built
bricks, were placed for the circulation of air. The amount of fuel
used has, however, been gradually reduced, until the present practice
of placing no fuel whatever in the bottom was arrived at; but instead
less than 1 per cent. of wood is now burned in small enlargements of
the flues, under the outer portion of the pile, and placed about 12
ft. apart at the centers. This is found to be sufficient to start the
roasting operation within 24 hours of lighting, after which no further
fuel is necessary.
As regards the dimensions of the heaps, the width found most suitable
is 22 ft. at the base, the sides sloping up rather flatter than one to
one, with a flat section on top reaching about 7 ft. in hight. As there
is always about 6 in. of the outer crust imperfectly roasted, it is
advisable to make the length as great as possible, thus minimizing the
surface exposed. The company is building heaps up to 2000 ft. long.
Public-domain text, read in full here on John Shaqi.
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