Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
_Different Behavior of Coarse and Fine Ore._—In taking up a shovelful
of ore, the fine will be observed to predominate in the bottom and
center, and the coarse on the top and sides. When thrown from the
shovel, the coarse will outstrip the fine and fall beyond it. In making
a conical pile the coarse ore will roll to the base, leaving the fine
near the apex. This difference in the action of the mobile coarse ore
and the sluggish fines is the key to the practical side of feeding,
both manual and mechanical. It is not sufficient to tell the feeder to
throw the coarse in the middle and the fine against the sides; if it be
easier to do it some other way such instructions will count for little.
The desired result can be best secured by making the right way easier
than the wrong way.
It is generally conceded that the open-top furnaces, fed by hand
through a slot in the floor-plates, do not give as satisfactory results
as the hooded furnaces with long feed-doors on both sides. In the
open-top furnace it is comparatively difficult to throw to the sides;
the narrower the slot the greater the difficulty. The major part of the
charge will drop near the center, making that place higher than the
sides. The fine ore will tend to stay where it falls, while the coarse
will tend to roll to the sides, thus leading to an arrangement of the
charge just the reverse of what it ought to be. In the hooded furnace
most of the material will naturally fall near the doors, causing the
sides to be higher than the center toward which the coarse will roll,
while the force of the throw as the ore is shoveled in will also have
a tendency to concentrate the coarse material in the center.
Once a proper balance of conditions has been found, absolute
regularity of routine is the secret of good results. An experienced
and intelligent feeder owes his merit to his conscientious regularity
of work. He may have to vary his program somewhat when he encounters
a furnace that is suffering from the results of bad feeding by a
predecessor; but his guiding principle is first to restore regularity,
and then maintain it. A poor feeder can bring about, in a single
shift, disorders that will require many days to correct, if indeed
they are corrected at all during the campaign. The personal element is
productive of more harm than good.
Public-domain text, read in full here on John Shaqi.
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