Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
In mechanically fed furnaces the charges of ore and fuel are usually
dropped in simultaneously from a car and the separate layers thus
obliterated, and the distributing zones which are such a safeguard
against the consequences of bad feeding are lacking, hence more care
must be exercised to secure proper placing of the coarse and fine
material. This may throw some light on the failure of most of the early
attempts at mechanical feeding.
_Mechanical Character of Charge._—Very fine charges blanket the gases
excessively and cause them to break through at a few points, forming
blow-holes, which seriously disturb the operation, cause loss of raw
ore in the slag, and are accompanied by all the evils of over-fire. A
charge containing a few massive pieces, the rest being fine, is a still
more unfavorable combination. A very coarse charge permits too ready an
exit to the gases, and in the end tends likewise to over-fire and poor
reduction. The remedy is to briquette the fine ore (though preferably
not all of it), and crush the coarse to such degree as to approach an
ideal result, which may be roughly described as a mixture in which
about one-third is composed of pieces of 5 to 2 in. in diameter,
one-third pieces of 2 to 0.5 in., and the remaining third from 0.5 in.
down. The coke is better for being somewhat broken up before charging,
and a reasonable amount of coke fines, such as usually accompanies
a good quality of coke, is not in the least detrimental. The common
practice of handling the coke by forks and throwing away the fines
is to be condemned as an unwarranted waste of good fuel. The slag on
the charge should be broken to pieces at most 6 in. in diameter. The
common practice of throwing in whole butts of slag-shells is bad.
There is no economy in using the slag hot; cold charges, not hot,
are what we want. A reasonable amount of moisture in the charge is
beneficial, providing it be in such form as to be readily dried out. It
is often advantageous to wet the ore mixtures while bedding them, or
to sprinkle the charges before feeding. The driving off of this water
must consume fuel, but not so much as if the smelting zone crept up.
Large doses of water applied directly to the furnace are unpardonable
under any circumstances, however, though they are sometimes indulged
in as a drastic measure to subdue excessive over-fire when other and
surer means are not recognized. One of the chief merits of moderate
sprinkling before charging is that it gives in many cases a more
favorable mechanical character, approximating a lumpy condition in too
fine a charge, and assisting to pack a too coarse one.
Public-domain text, read in full here on John Shaqi.
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