Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
[Illustration: FIG. 2.—Perth Amboy, N. J. , Lead Furnace. Vertical
section at right angles to Fig. 3.]
_Pfort Curtain._—About ten years ago some of the American smelters
adopted the Pfort curtain, which, as adapted to their requirements,
consisted of a thimble of sheet iron hung from the iron deck plates so
as to leave about 15 in. of space between it and the furnace walls,
this space being connected with the down-take of the furnace. The
thimble was kept full of ore up to the charge-floor. This device was
popular for a time, chiefly because it prevented the furnace from
smoking and diminished the labor of feeding, but it was found to give
bad results in the furnaces, it being impossible to observe how the
charge sunk (except by dropping it below the thimble), while the
curtain had to be removed in order to bar down accretions, and, most
important, it caused irregular furnace work and high metal losses,
because it effected a distribution of the coarse and fine material
which was the reverse of correct, the evil being emphasized by the
taking off of the gases close to the furnace walls.
[Illustration: FIG. 3.—Perth Amboy, N.J., Lead Furnace. Vertical
section at right angles to Fig. 2.]
_Terhune Gratings._—R. H. Terhune designed a device (United States
patent No. 585,297, June 29, 1897), which comprised two grizzlies,
one on each side of the furnace, sloping downward from the edge of
the charge-floor toward the center line of the furnace. The bars
tapered toward the center of the furnace, the open spaces tapering
correspondingly toward the sides, so that as the charge was dumped on
them a classification of coarse and fine would be effected. This device
is correct in conception.
_Pueblo System._—In the remodeling of the plant of the Pueblo Smelting
and Refining Company in 1895, under the direction of W. W. Allen,
mechanical feeding was introduced, and the system was the first one to
be applied successfully on a large scale. The furnaces of this plant
are 60 × 120 in. at the tuyeres, with six tuyeres, 4 in. in diameter
on each side, the nozzles (water cooled) projecting 6 in. inside the
jackets. The hight of the smelting column above the tuyeres is 20 ft.
The gases are taken off below the charge-floor, and the furnace tops
are closed by hinged and counter-weighted doors of heavy sheet iron,
opened by the attendant, just previous to dumping the charge-car. In
the side walls of the shaft are iron door-frames, ordinarily bricked
up, but giving access to the shaft for repairs or barring out without
interfering with the movement of the charge-car. Extending across the
shaft, about 18 in. above the normal stock line, are three A-shaped
cast-iron deflectors, dividing the area of the shaft into four equal
rectangles.
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