Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
The first few trials of this device were not satisfactory. The furnaces
quickly showed over-fire, and decreased lead output, which would not
yield to any remedy except a return to hand feeding. The total charge
being dropped in the center of the furnace, a central core of fines
was produced, the lumps tending to roll toward the walls. This wrong
tendency was emphasized by the presence of the chains supporting
the bottom of the charge-car. On unwinding them to dump the car,
the doors were prevented from dropping by the wedging of the chains
in the charge, which in turn arched itself more or less against the
sides of the car; hence the doors opened but slowly, and often had to
be assisted by an attendant with a bar. In consequence of this slow
opening, considerable fine ore sifted out first and formed a ridge in
the center of the furnace, from the slopes of which the coarser part of
the charge, the last to fall, naturally rolled toward the sides. This
fact, determined during a visit of the writer in April, 1899, proved
to be the key to the situation. The attendant operating the tail-rope
mechanism was instructed to move the transfer carriage rapidly backward
and forward over the slot while the first one-third or one-half of
the charge was dropping, and during the rest of the discharge to let
the car stand directly over the slot and permit the coarser material
to fall in the center of the furnace. Two piles of comparatively fine
material were thus left on the charge-floor, one on each side of the
slot. These were subsequently fed in by hand, with instructions to
throw the material well to the sides of the furnace.
[Illustration: FIG. 11.—East Helena Charge-car. (Plan.)]
The furnaces were running very hot on top when this modified procedure
was begun. In a few hours the over-fire had disappeared; the lead
output was increasing; and the furnaces were running normally. This was
done about May 1, 1899, and from that time until about February 20,
1900, the Hixon feed, as modified above, was continuously in operation.
In October, 1898, with three furnaces in operation and hand feeding,
the labor cost per furnace was $42.06 per day; in October, 1899, with
the same number of furnaces and mechanical feeding, it was $41 per day,
the saving being only 0.6c. per ton of charge.
[Illustration: FIG. 12.—East Helena Charge-car and Transfer Carriage.
(Elevation.)]
[Illustration: FIG. 13.—East Helena System, with spreader and curtains.
(Experimental form.)]
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