Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
_Dwight Spreader and Curtain._—In January, 1900, the writer again
had occasion to visit the East Helena plant, to investigate why a
certain cheap local coke could not be used successfully instead of
expensive Eastern coke. Strange as it may seem, the peculiar behavior
of the cokes was traced to improper feeding of the furnaces. Further
study of the mechanical feeding system, then in operation for nine
months, showed that it was far from perfect, and it appeared desirable
to design a spreader which would properly distribute the material
discharged from the Hixon car and dispense with hand feeding entirely.
An experimental construction was arranged, as shown in Fig. 13. The
flanged cast-iron plates around the feeding slot were pushed back and
a roof-shaped spreader, with slopes of 45 deg., was set in the gap,
leaving openings about 8 in. wide on each side. The plan provided for
two iron curtains to be hung, one on each side of the spreader, and so
adjusted that the fine ore sliding down the spreader would clear the
edge of the curtain and shoot toward the sides of the furnace, while
the coarse ore would strike the curtain and rebound toward the center
of the furnace. The classification effected in this manner was capable
of adjustment by raising or lowering the curtain. This arrangement was
found to work surprisingly well. The first furnace equipped with it
immediately showed improvement. It averaged better in speed, with lower
blast, lower lead in slag and matte, and better bullion output than
the other furnaces operating under the old system. The success of the
spreader and curtain being established, the furnaces were provided with
permanent constructions, the only modifications being that the ridge of
the spreader was lowered to correspond with the level of the floor and
the curtains were omitted, the feeding being apparently satisfactory
without their aid. In their absence, the lowering of the spreader was a
proper step, as it distributed the material fully as well, and caused
less abrasion of the walls. The final form is shown approximately
in Fig. 14. It has given complete satisfaction at East Helena since
February, 1900, and has been adopted as the basis for the mechanical
feeding device in the new plant of the American Smelting and Refining
Company at Salt Lake, Utah.
[Illustration: FIG. 14.—East Helena System. (Final form, approximate.)]
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