Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
At first sight the Huntington-Heberlein process does not even appear
as a simplification, but rather as a complication, of the roasting
operation. For in place of the roast carried out in one apparatus
and continuously, there are two roasts which have to be carried out
separately and in two different forms of apparatus; nevertheless, the
ultimate results were so favorable that the whole process is presumably
acknowledged, without reservation, by all smelters as one of the most
important advances in lead smelting.
It is useful to examine in the light of the German patent specification
(No. 95,601 of Feb. 28, 1897) what were the ideas of its originators
regarding the operation of this process and the reactions leading to
such remarkable results. They stated:
“We have made the observation that when powdered lead sulphide (PbS),
mixed with the powdered oxide of an alkaline earth metal, _e.g._,
calcium oxide, is exposed to the action of air at bright red heat
(about 700 deg. C.), and is then allowed to cool without interrupting
the supply of air, an oxidizing decomposition takes place when dark-red
heat (about 500 deg. C.) is reached, sulphurous acid being expelled,
and a considerable amount of heat evolved; if sufficient air is then
continuously passed through the charge, dense vapors of sulphurous acid
escape, and the mixture gradually sinters together to a mass, in which
the lead of the ore is present in the form of lead oxide, provided the
air blast is continued long enough; there is no need to supply heat in
this process—the heat liberated in the reaction is quite sufficient to
keep it up.”
The inventors explained the process as follows:
“At a bright-red heat the calcium oxide (CaO) takes up oxygen from
the air supplied, forming calcium peroxide (CaO₂), which latter
afterward, in consequence of cooling down to dark-red heat, again
decomposes into monoxide and oxygen; this nascent oxygen oxidizes a
part of the lead sulphide to lead sulphate, which then reacts with a
further quantity of lead sulphide, with evolution of sulphur dioxide
and formation of lead oxide.”
Assuming the formation of calcium peroxide (CaO₂), the process
leading to the desulphurization would therefore be represented as
follows:
1. at 700° C. CaO + O = CaO₂
2. at 500° C. 4CaO₂ + PbS = 4CaO + PbSO₄
3. at the melting point PbS + PbSO₄ = 2PbO + 2SO₂ (?)
Reactions 1 and 2 combined, assuming the presence of sufficient oxygen,
give:
PbS + 4CaO + 4O = PbSO₄ + 4CaO.
Now the invention consists in applying the observation described above
to the working up of galena, and other ores containing lead sulphide,
for metallic lead; and the essential novelty of the process therefore
consists in passing air through the mass cooled to a dark-red heat (500
deg. C.).
Public-domain text, read in full here on John Shaqi.
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