Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
“2. The limestone moderates the reaction temperature produced in the
combustion of the sulphur, so that the fusion of the galena, the
formation of dust and the separation of metallic lead are avoided,
or at least kept within the limits permissible. The lowering of the
temperature of reaction is due partly to the decomposition of the
limestone into caustic lime and carbon dioxide, in which heat is
absorbed, and partly to the consumption of the quantity of heat which
is necessary in the further progress of the operation for the formation
of a slag from the gangue of the ore and the lead oxide produced.
“3. The limestone gives rise to chemical reactions. By its
decomposition it produces lime, which, at the moment of its formation,
is converted into calcium sulphate at the expense of the sulphur
in the ore. The calcium sulphate at the time of slag formation is
converted into silicate by the silica present, sulphuric acid being
evolved. The limestone therefore assists directly and forcibly in the
desulphurization of the ore, causing the formation of sulphuric acid at
the expense of the sulphur in the ore, the sulphuric acid then acting
as a strong oxidizing agent toward the sulphur in the ore.”
The most conclusive proof for the correctness of the opinion which I
expressed above, that it is very important to create at the beginning
of the operation the conditions for the formation of as much sulphate
as possible, has been furnished by Carmichael and Bradford. They
recommend that gypsum be added to the charge in place of limestone. At
one of the works of the Broken Hill Proprietary Company (where their
process has been carried on successfully, and where lead ores very rich
in zinc had to be worked up) the dehydrated gypsum was mixed with an
equal quantity of concentrate and three times the quantity of slime
from the lead ore-dressing plant, as in the table given herewith:
─────────────────┬────────┬─────────────┬──────────┬────────
│ OF THE │ OF THE │ OF THE │ OF THE
CONTENTS │ SLIME │ CONCENTRATE │ CALCIUM │ WHOLE
│ │ │ SULPHATE │ CHARGE
─────────────────┼────────┼─────────────┼──────────┼────────
Galena │ 24 │ 70 │ │ 29
Zinc blende │ 30 │ 15 │ │ 21
Pyrites │ 3 │ │ │ 2
Ferric oxide │ 4 │ │ │ 2.5
Ferrous oxide │ 1 │ │ │ 1
Manganous oxide │ 6.5 │ │ │ 5
Alumina │ 5.5 │ │ │ 3
Lime │ 3.5 │ │ 4.1 │ 10
Silica │ 23 │ │ │ 14
Sulphur trioxide │ │ │ 59 │ 12
─────────────────┴────────┴─────────────┴──────────┴────────
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