Leather: From the Raw Material to the Finished Product — John Shaqi
Leather: From the Raw Material to the Finished ProductAdcock, K. J.
History
Leather: From the Raw Material to the Finished Product
Adcock, K. J.
Leather
The usual method of liming is carried out in brick pits of square
or rectangular shape with a sloping front on which the hides or
skins can be piled to drain (Fig. 16). There is a great variation in
the quality of lime, and in all cases it should be tested for the
available percentage of caustic lime. A good sample should contain
between 70 and 80 per cent. of pure lime. Buxton lime, which can be
obtained in powdered form, is particularly suitable for the tannery.
The ordinary lime is preferable to the chalk lime, as it is usually
stronger, though it sometimes contains more impurities. Gas lime is
the poorest of all. Lime should be stored in a dark place, otherwise
the outside of the heap carbonates quickly, forming chalk (CaO +
CO_{2} = CaCO_{3}) which is of no use for the liming process.
To prepare the lime for the pits it is slaked (_i.e._, formed into a
paste with water. All the lumps should be reduced to paste in order
to avoid lime burns, which are caused by direct contact of the hides
with pieces of unslaked lime. A certain quantity of the paste is then
added to the water or old lime liquor in the pit, and the liquor is
well plunged up to hasten solution and diffusion of the lime. A long
wooden pole, with a flat block of wood attached, is used for this
purpose and also for pressing down the hides under the surface of the
liquor.
Two methods of liming are in vogue: (1) the single-pit system, and
(2) the three-pit system; but the latter is the better method, as
it is more easily controlled, and causes less loss of gelatine than
the former. In this system the liquor is strengthened with fresh
lime for each pack of skins. Its great fault is that the pit is
only cleared out at long intervals in order to take advantage of
the mellowness of used lime liquors; hence, there is frequently
large accumulation of insoluble limestone and other sediment from
the lime, in addition to a quantity of dissolved gelatine, which
rapidly accumulates putrefactive bacteria. When the pit is cleared
out the process of liming is disturbed for a time, as fresh lime
liquors are not beneficial to hides and skins, and the loosening of
the hair is delayed. On the other hand, the three-pit system permits
liquors of uniform strength, and the process is continued without
interruption. Each new pack is first placed in the oldest of the
three liquors, which is then cleared out, and a new liquor prepared.
From the weakest pit the hides pass to a stronger liquor, and the
process is finished in the third pit, which should contain a new lime
liquor. The mellow liquors, being charged with bacteria, facilitate
the loosening of the hair, while the third liquor, consisting of
fresh lime, serves to swell the fibres of the hide, by means of which
the flesh is more effectually removed. The lime also forms a soap
with the natural grease of the hide; this grease can therefore be
removed. In some cases, however, especially in the cattle fed up for
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