Lippincott's Magazine of Popular Literature and Science, Volume 11, No. 22, January, 1873Various
Science
Lippincott's Magazine of Popular Literature and Science, Volume 11, No. 22, January, 1873
Various
Literature, Modern -- 19th century -- Periodicals; Science -- Periodicals
The next process is "boiling," which is a modification of "puddling,"
and is generally used in the best iron-works in this country. The
process of puddling was invented by Henry Cort, an Englishman, and
patented by him in 1783 and 1784 as a new process for "shingling,
welding and manufacturing iron and steel into bars, plates and rods of
purer quality and in larger quantity than heretofore, by a more
effectual application of fire and machinery." For this invention Cort
has been called "the father of the iron-trade of the British nation,"
and it is estimated that his invention has, during this century, given
employment to six millions of persons, and increased the wealth of Great
Britain by three thousand millions of dollars. In his experiments for
perfecting his process Mr. Cort spent his fortune, and though it proved
so valuable, he died poor, having been involved by the government in a
lawsuit concerning his patent which beggared him. Six years before his
death, the government, as an acknowledgment of their wrong, granted him
a yearly pension of a thousand dollars, and at his death this miserly
recompense was reduced to his widow to six hundred and twenty-five
dollars.
[Illustration: ROTARY SQUEEZER.]
[Illustration: BOILING-FURNACE.]
When iron is simply melted and run into any mould, its texture is
granular, and it is so brittle as to be quite unreliable for any use
requiring much tensile strength. The process of puddling consisted in
stirring the molten iron run out in a puddle, and had the effect of so
changing its atomic arrangement as to render the process of rolling it
more efficacious. The process of boiling is considered an improvement
upon this. The boiling-furnace is an oven heated to an intense heat by a
fire urged with a blast. The cast-iron sides are double, and a constant
circulation of water is kept passing through the chamber thus made, in
order to preserve the structure from fusion by the heat. The inside is
lined with fire-brick covered with metallic ore and slag over the bottom
and sides, and then, the oven being charged with the pigs of iron, the
heat is let on. The pigs melt, and the oven is filled with molten iron.
The puddler constantly stirs this mass with a bar let through a hole in
the door, until the iron boils up, or "ferments," as it is called. This
fermentation is caused by the combustion of a portion of the carbon in
the iron, and as soon as the excess of this is consumed, the cinders
and slag sink to the bottom of the oven, leaving the semi-fluid mass on
the top. Stirring this about, the puddler forms it into balls of such a
size as he can conveniently handle, which are taken out and carried on
little cars, made to receive them, to "the squeezer."
[Illustration: THE ROLLS.]
Public-domain text, read in full here on John Shaqi.
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