Now adjust the tongue of the caliper to the bottom of this plug
(as shown in the engraving) and the vernier should read 1.625 minus
one-half the diameter of the plug, or 1.500, and any variation from this
will show the error of the jig. In this case the top surface of _B_ was
used and no allowance had to be made for its thickness. In case the bottom
surface is used, 0.150 must be deducted from the reading of the caliper.
[Illustration: Fig. 16. Attachment for Vernier Calipers]
It is very easy to make a mistake in setting a bushing, and such a mistake
is equally hard to detect unless some such means of measuring as this is at
hand. It often happens that jigs and fixtures are put into use containing
such errors, and the trouble is not discovered until many dollars' worth of
work has been finished and found worthless. The illustration shows but one
of the many uses to which this attachment may be applied. The figures given
on the details are correct for making an attachment to be used upon the
Brown & Sharpe vernier caliper, but for other calipers they would, of
course, have to be altered to suit.[7]
Improved Micrometer Beam Caliper
[Illustration: Fig. 17. Improved Micrometer Beam Caliper]
In a beam caliper having a sliding micrometer jaw with or without a
separate clamping slide, it is necessary to have the beam divided into unit
spaces, at which the jaw or slide may be accurately fixed, the micrometer
screw then being used to cover the distance between the divisions; but it
is difficult to construct a beam caliper of this type with holes for a
taper setting pin, at exactly equal distances apart; consequently a plan
that is generally followed in making such tools is to provide as many holes
through the slide and beam as there are inch divisions, each hole being
drilled and reamed through both the slide and beam at once. If it were
attempted to drill the holes through the beam at exactly one inch apart,
having only one hole in the clamping head and using it as a jig for the
purpose, it would be found very difficult, if not impossible, to get the
holes all of one size and exactly one inch apart. The design of the
micrometer beam caliper shown in Fig. 17, which has been patented by Mr.
Frank Spalding, Providence, Rhode Island, is such, however, that it is not
necessary to drill more than one hole through the clamping slide. The beam
_F_ is grooved longitudinally, and in the groove are fitted hardened steel
adjusting blocks in which a taper hole _D_ is accurately finished. Between
the blocks are filling pieces _G_, which are brazed or otherwise fastened
in the groove. Holes are drilled, tapped, and countersunk between the
blocks and the filling pieces _G_, in which are fitted taper head screws
_EE_1_. The construction is thus obviously such that the blocks may be
shifted longitudinally by loosening one screw and tightening the other. In
constructing the caliper, the holes through the beam are drilled as
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