Mechanics: The Science of MachineryBond, A. Russell (Alexander Russell)
History
Mechanics: The Science of Machinery
Bond, A. Russell (Alexander Russell)
Machinery; Mechanical engineering; Mechanics
Because of the insatiable appetites of our large newspaper printing
presses and because a newspaper is not intended to be an imperishable
document but a fleeting record of passing events, quality is of little
importance in the preparation of pulp for newsprint and everything
must be sacrificed for speed. The pulp is made of “ground” wood
as distinguished from the chemically prepared wood pulp known as
“sulphite.” The wood is first stripped of its bark and then cut into
pieces running from two to four feet in length, depending upon the
size of the magazine of the grinder. The wood is pressed against a
revolving grindstone by hydraulic pressure and at such an angle that
the fibers torn off will be as long as possible. The fibers are borne
off by a stream of water which carries them through a set of screens.
These remove any unground slivers, and eventually the pulp is drained
of water and pressed into laps, or, if it is to be used immediately,
it goes directly to the beating engine. Here it is mixed with a
certain amount of “sulphite pulp,” usually from 20 to 25 per cent. To
correct the yellowish color of the pulp, a small amount of blue and
red coloring is added. To give body to the paper from 5 to 15 per cent
of clay is mixed into the pulp and, to bind the fibers together and
give the paper a finish that will be at least partly nonabsorbent, a
quantity of rosin and soda ash is added with enough alum to precipitate
the rosin upon the fibers. The beater thoroughly mixes the mass of
material and converts it into a fluid of the consistency of thin milk,
which then passes on to the Fourdrinier machine.
GETTING DOWN TO THE “BONES” OF THE WOOD
Paper made from ground wood pulp soon discolors and becomes brittle
owing to the presence of the lignin and resin of the tree. The
superiority of sulphite pulp is due to the fact that chemical processes
are used to remove these disturbing ingredients, leaving only the
“bones” of the tree, that is, the pure cellulose fiber. Spruce wood is
usually used and after being freed of its bark and thoroughly cleaned,
all knots are cut out and it is sawed into short lengths which are
then split and cut up into little chips from ¼ to ½ inch long. These
chips are boiled under pressure in a solution of sulphur dioxide
and slaked lime. The “digesters” in which the chips are boiled are
large steel cylinders lined with brick set in cement and coated with
litharge and glycerin, so as to prevent the sulphite liquor from coming
into contact with the metal. A steam pressure of seventy to eighty
pounds is maintained for eight to ten hours and then the digesters are
discharged into vats. The sulphite liquor in which the resinous matter
is dissolved is drained away and the pulp is washed.
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