Mechanics: The Science of MachineryBond, A. Russell (Alexander Russell)
History
Mechanics: The Science of Machinery
Bond, A. Russell (Alexander Russell)
Machinery; Mechanical engineering; Mechanics
Soft woods, such as poplar, basswood, etc., are boiled in caustic soda,
producing what is known as “soda pulp.” “Sulphate pulp” is made by
boiling in a solution of sodium sulphate, to which a certain amount of
sodium carbonate and caustic soda are added. This process is used for
producing pulp for so-called “Kraft” paper and brown wrapping paper.
Formerly pulp was always made in the paper mill and hence the mills had
to be located near the source of wood supply, but to-day the making
of pulp is carried on as an independent industry in remote forest
regions where water power is plentiful. The pulp is pressed into laps
and compressed into bales weighing about 400 pounds. These are sent
over long distances by rail or steamship to paper mills located in or
near the big cities, so that the paper may be made near the points of
consumption.
Baled paper pulp has to be reconverted into a smooth milklike fluid.
A shredding machine is used for this purpose, which tears the pulp
apart and mixes it with water. Then it goes to the beater where it
receives its quota of sulphite pulp, coloring matter, clay, and sizing,
as explained before. After an hour of treatment in the beater, it
passes on to a tank in which it is further diluted with water and is
then put through a Jordan engine. This consists of a conical cylinder
in which is placed a conical roll. Both cylinder and roll are formed
with knives that extend longitudinally, but the revolving knives are
set at a slight angle to the fixed knives, somewhat after the fashion
of a lawn mower. The conical form permits of careful adjustment of the
roller in the cylinder. The pulp mixture enters at the smaller end and
discharges at the larger end. This machine gives the pulp its final
beating and reduces it to a very smooth consistency.
THE FOURDRINIER PAPER-MAKING MACHINE
From the Jordan engine the pulp is passed on into the Fourdrinier
machine, which we are now ready to investigate. The principal element
of this machine is a traveling belt of copper wire gauze which takes
the place of the screen or sieve used in the hand process. To confine
the pulp to the belt there are two endless bands of rubber, known as
“deckles,” along each edge of the screen, which travel with the screen.
To insure proper interlacing of the fibers, as in the hand process,
the screen is shaken laterally at the rate of about 300 vibrations per
minute.
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