Mechanics: The Science of MachineryBond, A. Russell (Alexander Russell)
History
Mechanics: The Science of Machinery
Bond, A. Russell (Alexander Russell)
Machinery; Mechanical engineering; Mechanics
the web and the latter clings to the felt in place of the wire cloth
which passes down around the roller _F_. In starting a web of paper
very skillful manipulation is required to transfer the web from the
couch roll to the felt belt, but after it has once bridged the gap it
has enough tensional strength to pull itself across the gap. The felt
belt carries the web through a pair of heavy rollers which press out
more of the water. Because the paper passes through the rolls with the
felt belt it receives an impression from the felt on the under side.
This is now corrected by running the paper through a second pair of
rolls in the reverse direction, and on a second felt belt, so that both
sides of the paper receive the same impression. From here on the paper
passes through a long series of steam-heated drying rolls and emerges
eventually as a perfectly dry sheet.
Our largest Fourdrinier machines make a web 200 inches wide and they
can be run at a rate of 800 feet per minute, or more than nine miles
per hour. The paper is made in lengths eight miles long, which are
wound up into rolls to be fed into the huge printing presses of our
metropolitan newspaper plants.
The difference between the making of news print and finer papers lies
chiefly in the quality of pulp used and the quantity of clay and sizing
added. After the finer grades have issued from the drying rolls, they
are put through calenders to give them a glazed surface. This consists
virtually in ironing the paper between smooth rolls of iron on one
side and compressed paper or cotton on the other. Just as in ironing
clothes, the paper must be moistened before being ironed and steam is
used to supply the necessary moisture. In some cases a high glaze is
given to one side only of the paper by means of friction. The paper
passes between two rollers of different size. The smaller one travels
faster than the larger one and consequently it slips on the paper,
giving it a very smooth surface.
THE CYLINDER MACHINE FOR MAKING PAPER
There is another type of paper-making machine which is used for coarse
papers, pasteboard, etc. This is known as a cylinder machine. The wire
gauze is formed into a cylinder which revolves in the liquid pulp. A
slight suction is maintained in the cylinder which causes the water to
flow in through the gauze; leaving the fiber drained on the surface.
The cylinder revolves, carrying the drained pulp on its surface until
it encounters a felt roll that picks off the web and carries it to the
pressing and drying rolls. One disadvantage of this type of machine is
that the cylinder in dragging the drained pulp through the water causes
the fibers to be combed in a direction parallel to the run of the paper
web, so that the paper, while strong in the direction of its length, is
comparatively weak in the transverse direction. This is corrected to a
certain degree by the use of “riffles” or devices that produce eddies
which disturb the even flow of the pulp.
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