Mechanics: The Science of MachineryBond, A. Russell (Alexander Russell)
History
Mechanics: The Science of Machinery
Bond, A. Russell (Alexander Russell)
Machinery; Mechanical engineering; Mechanics
The fluid pulp enters the machine through a flow box, where a constant
hydraulic head is maintained, so as to preserve a uniform discharge to
the wire gauze. The milky stream issues through a narrow opening in
the flow box, known as a “slicer.” This may be adjusted to alter the
width and also the thickness of the stream. No one would suspect from
the appearance of the milky fluid that it is filled with fibers, but a
microscopic examination of a drop of the thin liquid shows that it is
filled with tiny particles floating in the water like logs in a river.
It is interesting to watch this stream, as it passes out upon the
screen, change magically before one’s eyes, from a milky stream into
solid mass of pulp.
[Illustration: FIG. 71.--DIAGRAMMATIC VIEW OF THE FOURDRINIER
PAPER-MAKING MACHINE
A. Flow Box
B. Copper Gauze Belt
C. Rollers
D. Deckles Confining Pulp
EE. Pulleys
FF. Drums
G. Suction Boxes
H. Dandy Roll
I. The Final Suction Box for Drying
J. Couch Roll
K. Canvas Belt
]
In Figure 71, which is a diagrammatical view of a portion of a
Fourdrinier machine, the flow box is shown at _A_ and the copper gauze
belt at _B_. This belt is supported on a series of rollers, _C_. The
deckles which confine the pulp along the margins of the screen are
shown at _D_. These belts travel with the wire gauze for a certain
distance and then pass back over the pulleys, _EE_, while the wire
cloth passes on and around the drums, _FF_. As soon as the pulp flows
out upon the wire gauze, the water it contains begins to drain away
through the gauze. But it does not do this fast enough under the mere
pull of gravity and it must be helped by means of suction. At _GG_
there are boxes or troughs that fit against the under side of the wire
gauze. In them a partial vacuum is maintained by means of suction
pumps and a large part of the water remaining in the pulp is sucked
out here. A dandy roll is shown at _H_, which presses lightly upon
the moist pulp, squeezing out the moisture in it, and at _I_ there is
a final suction box which further dries the web of fibers. It is the
dandy roll that puts a patterned surface on the paper. If the face of
the dandy roll is of finely woven wire cloth with diagonal mesh, a
“wove” paper is produced, while if it is of such surface as to impress
parallel lines in the half-formed paper, “laid” paper is produced.
Water marks are also produced by placing a suitable raised or depressed
pattern on the dandy roll, producing a corresponding thickening or
thinning of the pulp. Even after passing the last suction box, the
thin web of paper is still very wet and so flimsy that it cannot be
handled. Right here comes the most delicate part of the whole process.
The web must be picked off the wire cloth and carried across a narrow
gap to a felt belt which conducts it through another set of rollers,
A felt-covered roll, _J_, known as a “couch” roll, presses down upon
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