Mechanics: The Science of MachineryBond, A. Russell (Alexander Russell)
History
Mechanics: The Science of Machinery
Bond, A. Russell (Alexander Russell)
Machinery; Mechanical engineering; Mechanics
In the manufacture of railroad rails the ingots are placed on a
traveling “table” consisting of a series of rapidly turning rollers.
These carry the ingot to a pair of large steel rolls between which it
passes. The rolls compress the ingot slightly and it is automatically
turned over and passed through a second pair of rolls. After passing
through four “stands” of rolls, turning over between each stand, it
is considerably reduced in cross-sectional area and correspondingly
lengthened. It is now termed a “bloom.” The bloom goes through a series
of rollers which gradually reduce its section until it is some forty
feet long. Then it is cut in two and each section passes through other
rolls, until finally it is reduced to the required rail section. Each
section is then about a hundred and twenty feet long and the glowing
writhing rail passes on to the saws where it is cut into ten-yard
lengths. A similar process is employed in rolling other forms of rails
and in making steel plates and sheets.
STEEL FOR BIG GUNS
The largest machines employed in the steel industry are those used for
the manufacture of armor and big guns. A modern large high-powered gun
is not a single solid casting or forging, but is made up of a series
of steel tubes that are shrunk one upon another so that the inner tube
is compressed. The reason for this is that the explosives used are so
powerful that they would expand the inner tube or lining of the gun
beyond its elastic limit and in that way enlarge the bore. By having it
compressed to start with it can expand farther without exceeding the
elastic limit. This expansion takes place so suddenly that the lining
rebounds or returns to its original dimensions before the outer tubes
have felt the full pressure and they too are thus prevented from being
expanded too far. In some cases the compression is effected by winding
the gun with a heavy wire of rectangular cross section.
SQUEEZING OUT THE “PIPES”
Public-domain text, read in full here on John Shaqi.
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