Mechanics: The Science of MachineryBond, A. Russell (Alexander Russell)
History
Mechanics: The Science of Machinery
Bond, A. Russell (Alexander Russell)
Machinery; Mechanical engineering; Mechanics
Steel for guns and armor is made in the open-hearth furnace where the
quality of the metal may be regulated to a nicety. Gun tubes are cast
in vertical molds and during the cooling of the ingot it is subjected
to pressure so as to prevent segregation and the forming of “pipes.”
Pipes are cavities that are liable to form in the center of the ingot
due to contraction during cooling. Steel, as we have learned, is not
pure iron, but an alloy, and the various constituents have different
temperatures of solidifying, consequently they exhibit a tendency to
segregate. It is to overcome such tendencies that a so-called “fluid”
compressor is used. This is virtually a hydraulic press with a plunger
that bears down on the fluid metal as it is solidifying. Modern big
guns are enormously large. A sixteen-inch 50-caliber gun, for instance,
is nearly seventy feet long, consequently the ingot must be even
longer than this and the fluid compressor for so large a piece must be
correspondingly powerful. After the ingot has been cast and cooled,
the ends are cut off and it is bored to form a tube. Then it is placed
in a furnace and raised to a white heat, after which a bar or mandrel
is inserted in the bore and the tube is placed under the hydraulic
forge press. This is a very powerful machine with an immense hammer
that is actuated by hydraulic pressure. The stroke of the hammer is
carefully regulated so that the forging as it is turned in the forge
is subjected to equal blows. In the forge the tube is roughly formed
to the dimensions it is eventually to have when finished. The process
of forging subjects the metal to strains which must be relieved and
so the tube has to go to the annealing oven where it is raised to a
temperature which destroys crystallization. In this oven it is allowed
to cool very slowly, letting the molecules of the metal adjust and
rearrange themselves. When the temperature of the tube has been lowered
to a certain point it is taken out and plunged into a bath of oil. This
sudden cooling tempers the metal, giving it a high degree of elasticity
and tensile strength. Again the tube must be annealed to relieve it of
any strains occasioned by the tempering, and then it goes to the shop
to receive its finish boring and turning.
Public-domain text, read in full here on John Shaqi.
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