Christian sociology; Labor -- United States; Labor movement -- United States; Working class -- United States
Steel has been made for centuries, but until a few years ago, the
process was slow and costly, and the tools with which the men worked
were really treasures. In those days a pocket-knife was a thing of
great value. The railroads used iron rails but these soon wore out. If
it had been suggested that steel be used a protest would have been made
on the grounds that steel is too expensive. Trains had to be shortened;
coaches and locomotives built of light material because iron rails and
bridges could not stand the strain. As land in the cities became more
valuable and taller buildings were needed, stone and brick not proving
adaptable and too expensive, the Bessemer process, which manufactured
steel cheaply and in great quantities, came to meet a long-felt need.
Iron was plentiful but the process of converting it into steel had not
been mastered. The great difficulty in manufacturing steel is to get
just the right proportion of carbon mixed with the iron. The Bessemer
system takes all the carbon out and then puts back into it the quantity
that is needed. Tons of molten iron are run into an immense pear-shaped
vessel called a converter. Blasts of air are forced in from below.
These unite with the carbon and the impurities such as sulphur and
silicon are destroyed. There is a roar and clatter and a terrific din.
A great bolt of red flame shoots forth many feet from the mouth of the
converter. Its color changes from red to yellow and then to white. When
the flame becomes white the workers know that the carbon and other
impurities are all gone; and this is the signal for the blast of air
to be turned off. Then a quantity of special iron ore in melted form,
containing the right amount of carbon to convert the whole into steel
of the desired degree of hardness, is poured into the purified molten
iron in the converter. This huge converter is perfectly poised upon
pivots so that it can be moved with very little effort. The molten
steel at the next stage is poured from the converter into square molds
and the blocks resulting from it are called blooms. These are then
started through the mill, passed under and between rollers of different
shapes and kinds, and drawn out into plates, rails, or beams.
Public-domain text, read in full here on John Shaqi.
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