Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The practical difficulties ought not, however, to be insuperable should
gas-firing be otherwise found most practicable for the particular
conditions at the smelter, although there appear to be certain physical
characteristics of such flames which may be responsible for some of the
difficulties met with in employing this type of fuel for the working of
very large reverberatory furnaces.
=The Condition of the Charge for Good Reverberatory Work.=—The
considerations which decide the advisability or otherwise of installing
at a smelter, any particular types of furnace, whether reverberatory
or blast furnace or both, cover a very wide field, and will be more
apparent when blast-furnace practice has been reviewed in detail. It
is clear that the blast furnace is unsuited for the direct smelting
of fine materials as such, and that the reverberatory form of furnace
is best fitted for their treatment when large quantities of this
material require to be dealt with. Actual practice has shown, however,
that the reverberatory does not give equally satisfactory results on
all classes of fines, and that there are certain physical and chemical
conditions of the charge which appear to be necessary for the most
successful and rapid smelting. When such conditions are not adhered to,
less satisfactory working has resulted. Recent experience has, to some
extent, defined more clearly the nature of these requirements, and has
indicated the procedure which is necessary in order to avoid an undue
supply of the less suitable material for the reverberatory charge.
It is usual to smelt in the reverberatory furnaces, where such are
available, the greater portion of the dust which accumulates in very
large quantities in the flues at the smelter. The reverberatory is the
only type of furnace in which such material could be treated directly,
under the present conditions of working. In practice, however, it has
been found in several instances, though not universally, that such dust
is considerably more difficult to treat in the furnace, and entails
considerably more expense in smelting than does the ordinary roasted
concentrate. It is estimated by Ricketts that this extra cost is
practically equivalent to the expense of roasting an equal weight of
concentrate.
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