Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
Flue-dust, as a rule, consists mainly of material in a minute state
of division, in which condition, as is well known, a much higher
temperature is required for its fusion than if it were in the form of
coarser particles. This is largely due to the poor conductivity for
heat which generally characterises such dust, and to the insulation
by the air envelopes surrounding the individual grains, which thus
prevents the heat passing from particle to particle, and retards
their clotting, even when the prevailing temperature would otherwise
be sufficient to cause fusion. The particles of flue-dust moreover,
have been blown from the surface of the charge, especially in the
blast-furnace process, and are thus rapidly and often almost completely
oxidised in passing through the oxidising atmosphere which prevails
above the charge and in the flues. Such oxides clot only with the
greatest difficulty, and are characterised by comparative infusibility
and poor conducting power, and hence are found to melt with considerable
difficulty when treated in the reverberatory furnace.[10]
Roasted fine concentrate, on the other hand, constitutes an ideal
material for the reverberatory furnace charge, and the system of
passing both the concentrate and the flux through the roasters has
been shown to possess numerous advantages. In addition to the thorough
mixing and the preheating of the furnace charge, it was found that
its chemical and physical conditions were particularly well suited
for the subsequent reverberatory furnace treatment. The particles of
concentrate, being gradually heated and constantly stirred in the
presence of the small proportion of flux usually required, roast well,
and lose the desired quantity of sulphur without an undue amount
of preliminary clotting which would otherwise interfere with the
operation, whilst any residual sulphide in the product is uniformly
distributed through the roasted charge. In addition, at the higher
temperatures which prevail in the later stages of the roasting process
when almost as much sulphur as was desired has been driven off, the
materials are raised to a point approaching incipient fusion and
slagging. The heat in the reverberatory furnace is sufficient to
complete this effect, and enable the necessary chemical combinations
and physical separations to be readily accomplished.
The roasted concentrate should therefore form the main proportion of
the reverberatory charge, working in with it, in moderate quantities,
such flue-dust as is made at the smelter. Of this flue-dust, it is
naturally desirable to produce as small an amount as possible, not only
on account of the difficulties in subsequent treatment, but also on
account of the actual losses in the economy of the furnace processes
and the cost of rehandling, etc. In modern smelting, naturally, every
effort is made to reduce the quantity of dust to the lowest practicable
limit.
Public-domain text, read in full here on John Shaqi.
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