Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The greater portion of the dust results from the treatment of
unsuitably fine material in the blast furnace, and by decreasing the
quantity of this constituent the flue-dust problem will be largely
overcome. The smelting of fine concentrate in the blast furnace has
up to the present been considered judicious where circumstances
have rendered imperative the addition of sulphides to the charge
irrespective of their physical condition (either to act as a base for
the matte, or on account of their fuel values), though naturally the
proportion of fines has been kept as low as possible.
The recent developments in sintering processes, however, suggest the
possibility of the future successful treatment, after preliminary
agglomeration, of fine concentrate in the blast furnace, and if it
be found possible to conduct the sintering by utilising the heat of
oxidisation of the more free sulphur atom of the pyrites, and thus
leave the bulk of the iron-sulphide fuel values in the sintered
product, as suggested by Peters, the difficulties in connection with
excessive flue-dust production from the above causes will be largely
overcome, and the reverberatories will thus be relieved of this
difficult constituent of their charge.
It therefore appears desirable, when circumstances permit, either to
agglomerate fine concentrates and then treat them in the blast furnace,
or else to roast them and smelt the product in the reverberatories.
So far as present experience has gone, it appears that—other
circumstances being equally favourable—the correct scheme of treatment
depends almost entirely upon the composition of the concentrate, there
being for each process a particular class of fines for which it is best
suited. The sintering process deals most satisfactorily with one class
of concentrate, whilst the roasting process seems more particularly
suited for a different type of material.
Thus the higher the iron and sulphur values, and the lower the silica
content, the more successful, cheap, and efficient is the roasting
process—the Anaconda material for example roasts well, requires
practically no external fuel or heating, and with the added flux, works
very successfully in the reverberatories.
As the silica content increases, however, and the iron and sulphur
contents diminish, there is a consequent decrease in the natural fuel
values of the material, and as a result, the roasting is neither so
efficient nor so cheaply operated, owing to the need of external fuel
for giving the required roasting temperatures. On the other hand, it
appears to be just this class of material which is best suited for
blast-roasting.
Public-domain text, read in full here on John Shaqi.
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