Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
In the older processes of copper smelting, when working on oxidised
charges, the melting and reducing functions of the furnace were
exercised simultaneously; when, at a later stage, sulphides were
smelted in the charge, the directly reducing function was utilised to
a very much smaller extent. In the reducing atmosphere then maintained
inside the furnace, the sulphides liquated and melted down without
causing much concentration of the copper in the product, elimination
of sulphur being effected mainly by the direct action of heat on the
pyritic constituents of the charge, and by the interactions between the
sulphides and the oxidised compounds of copper present.
When, however, increasing quantities of sulphide ore became available,
modifications in blast-furnace smelting practice were introduced
with a view to increasing the concentration of the copper, this
being attempted either by preparatory roasting or by the addition of
oxidised cupriferous materials to the charge, sulphur being thus
eliminated and some concentration resulting in consequence. In such
work the furnace chiefly exercised its melting function, allowing, as
in the case of reverberatory working, of the formation and thorough
fusion of sulphide matte and silicate slag from the mixture of oxides
and sulphides in the charge. In the latest developments of practice,
the oxidation has been carried out to a continually increasing extent
by the air blast at the tuyeres of the furnace.
1. =The Melting Functions of the Blast Furnace.=—The blast furnace
is under ordinary circumstances, usually regarded as the cheapest
of melting agents. Compared with the reverberatory, the heat in the
blast furnace is utilised more efficiently. Reverberatory working
involves the passing of a flame over the surface of the charge, and the
transference of this heat through the mass depends upon the conducting
power of the material itself, which is, however, usually poor. Although
the modern reverberatory practice of melting thin layers of preheated
charge both from above and from below has greatly increased the
efficiency of the furnace in this respect, the closer contact of charge
and fuel in the blast furnace allows of a more thorough communication
of the heat.
The principal features of blast-furnace working which tend to make it
the cheaper and more efficient agent for the treatment of cupriferous
materials—with the exception of fines—are those of construction,
working, and fuel economy.
Public-domain text, read in full here on John Shaqi.
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