Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
(_a_) The construction of the furnace is comparatively
simple, and it is not excessively expensive to erect;
furnaces and accessory plant can be purchased complete
and easily set up and taken down again when required.
(_b_) The furnace is elastic in its operation, especially
where the supply of material varies from time to time,
involving changes in the composition of the charge.
(_c_) The furnace is readily started, shut down, and
restarted at will, and without much difficulty or additional
expense.
(_d_) The operation and smelting are rapid and cheap,
the capacity can be made enormously large; all classes of
material—except fines—such as ores, slags, and residues,
which accumulate to a considerable extent round a smelter,
can be conveniently dealt with directly, whilst fines can
now, where necessary, often be prepared into a suitable form
for blast-furnace treatment.
(_e_) The heat is more efficiently communicated to the
individual parts of the charge, in consequence of the more
intimate contact of charge and fuel.
(_f_) The fuel consumption is low, the natural fuel values
of the iron and sulphur on the charge can be utilised, and
the degree of oxidation (and consequent concentration) can
be controlled in the furnace operation.
(_g_) The furnace works continuously (in modern practice
the reverberatory furnace is also continuous in its action).
Owing to the great elasticity in blast-furnace operation, and its
capability of dealing with practically every class of copper-bearing
material in lump form, modern practice is of the most diverse character.
2. =The Blast Furnace as a Reducing Medium.=—In modern smelting
practice, with but a few exceptional instances, a distinctly reducing
atmosphere is avoided as far as possible. This arises largely from
the fact that the material available in modern work usually demands
oxidation in order that satisfactory concentration may be effected.
In the early days of copper smelting, however, the reducing action
was the chief function which was exercised, mainly because at that
time oxidised ores constituted an important part of the charge, and
a reducing action was required to obtain marketable products from
such material. At a later stage in the development of blast-furnace
practice, the sulphide ores which became available were roasted, and
the resulting oxidised products were subjected to reduction smelting,
in order to extract the metal. On such oxidised charges, blast furnaces
were almost universally employed, using carbonaceous fuel either in the
form of coke or charcoal, this material fulfilling the double purpose
of fuel and reducing agent, the excess carbon causing the reduction of
the metal from the oxidised ore.
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