Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
(i.) Water-jacketed furnaces are planned, constructed,
and erected simply and with ease.
(ii.) The first cost of the furnace, making allowance
for excavation and foundations, is not unfavourable to
the water-jacketed furnace, whilst the ease of fitting
and the interchangeability of parts due to sectioning,
reduce the costs of erection.
(iii.) The convenience and simplicity in operation of
the water-jacketed furnace are very marked, whilst the
permanence in the shape tends to greater uniformity of
working and to ease of management.
(iv.) Accretions and the general difficulties of
working are readily dealt with and controlled, barring
and other operations being more conveniently conducted.
(v.) The repairing of water-jacketed furnaces is
rendered very simple, cheap, and rapid in operation,
the principle of sectionising, allowing of the ready
removal or replacement of the jackets for repairs; the
saving in time, labour, and general expense being
particularly marked.
(vi.) The elasticity of the furnace, both as regards
size and management, has been enormously increased,
and the successful extension and working of the large
modern furnaces have only become possible with the
adoption of this feature.
(vii.) Water-jacketing has allowed of the rapid driving
of furnaces, leading to an enormous increase in the
output per square foot of hearth area, by permitting
intense heating inside the furnace, and rapid
withdrawal of the molten products.
The chief consideration affecting the adoption of water-jacketing
in any locality might be the scarcity or unsuitability of the water
supply, which may necessitate a choice between the employment of brick
furnaces, or the crushing, roasting and reverberatory treatment of the
ore. In cases where the water supply is not well suited for jacketing
purposes, settling or other preliminary treatment of the water might be
required.
The former objection to water-jacketing on the assumption of valuable
heat being carried away by the jacket water, thus involving a waste of
fuel, has proved to be groundless in practice; with good management
such heat losses are smaller in amount and less damaging in effect than
those due to radiation from highly heated brick walls, quite apart from
the actual necessity for such jacketing in modern furnace construction,
even had such losses been marked.
B. _The Development in Furnace Size._—The blast furnace increased
but slowly in size during the nineteenth century up to 1850, and the
dimensions of the most advanced type did not exceed 4 feet by about 2
feet 6 incites internally at the tuyere level, the capacity being about
4 tons per day. Furnaces at this period were usually square or circular
in section.
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