Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
[Illustration: Fig. 33.—Blast Furnaces under Construction, showing
Fixing of Jackets, Bottom Plate, Method of Support, Sectioning, etc.
(T. E. Co.).]
The size of such furnaces was largely dependent on the penetrating
power of the blast, and a slight increase in cross-section resulted
gradually, as improvements in the mechanical contrivances for producing
blast were developed. This, however, soon reached a limit, owing to
the difficulties in making the blast penetrate to the centre of the
charge in the wider furnaces, and to the disproportionate costliness
and increased working difficulties attendant on such practice. It was
further found that the high pressure required in order to force the
blast through an increased width of charge produced an intense local
heating effect against the tuyeres, resulting in high slag losses and
low concentration on smelting, whilst the consumption of fuel was much
increased.
An important modification in blast-furnace design was introduced in
1863, when the principle of increasing the size of the furnace in
direction of its length, whilst maintaining the width which had been
found best suited to economical working, was applied by Rachette. This
was first intended for the purposes of lead smelting, but the principle
was quickly recognised as having important applications to copper
smelting practice, and was readily adopted and developed. It has become
the basis of all subsequent modern copper blast-furnace design, and the
gradual increase in dimensions up to the enormous blast furnaces with
huge outputs of the present day has been made by extending the length
whilst maintaining a relatively small width.
For some time development proceeded along these lines slowly and with
much caution, chiefly owing to the difficulties anticipated in the
management of such large units. Up to 1885, the largest blast furnace
(at the Parrott Smelter, Butte) was but 8 feet long by 36 inches wide;
by the year 1900 the dimensions had reached 10 feet by 42 inches.
Subsequently, under the direction of the remarkably enterprising
management of the Washoe Smelter at Anaconda, a wonderful era of
furnace extensions was commenced, and is indeed, still undergoing
development.
[Illustration: Fig. 34.—Development of the Blast Furnace (Gowland).]
Public-domain text, read in full here on John Shaqi.
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