Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
Further, the nature of the hearth which would be most satisfactory for
internal settling is not at all suited for modern smelting conditions.
The ordinary water-jacketing would have too marked a cooling effect on
the hearth for the materials to remain sufficiently hot and fluid to
allow of proper settling, whilst a brasque or similarly lined hearth
suitable for such settling would, under the present conditions of
rapid driving and intense reactions, be unable to withstand the highly
corrosive and abrasive action to which it would be subject, so that
breakouts, necessitating delays and repairs, would constantly occur.
Water-jacketing in this portion of the furnace is indeed an essential
for modern conditions, and consequently rapid driving and quiet
internal settling in the same area are quite incompatible. The modern
fore-hearth, on the other hand, is accessible and easy of repair, and
in the event of any trouble occurring therein, the furnace itself
can continue its smelting activity to the full, since other suitable
arrangements can readily be made for temporarily dealing with the
products.
[Illustration: Fig. 38.—Water-Jacketed Blast Furnace (48 inches by 240
inches). Lower Portion, indicating Air and Water Connections, Bottom
Supports, End Slag Spouts, etc. (P. & M. M. Co.).]
(_c_) The functions of the blast furnace in the modern smelting
scheme are particularly dependent upon the employment of the external
settler in conjunction with it. The work of the furnace plant is to
produce as rapidly as possible, a supply of suitable grade matte for
the converters; large quantities of hot fluid matte must be available
at a moment’s notice, and such demands are often very erratic, being
dependent on the working of the converter plant and the refining
furnaces. It is essential to the successful operation of the blast
furnaces that the manager should be in a position to work his furnace
as rapidly and continuously as possible, which is best attained by
making the output independent of irregular tappings of matte just when
required by the converter department. The settlers, in exercising the
function of reservoirs for matte, from which the converter department
may draw at will, allow of regularity of working and rapidity of
output in a manner possible in no other way. The only alternative,
using internal settling, would consist of tapping out matte at regular
intervals and casting such material when it is not immediately
required, a wasteful and unnecessary practice incompatible with modern
ideas of smelting work.
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