Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The former method of inside settling gave rise to many difficulties
in practice, but objections were urged against the external settler,
to the effect that heat might be wasted by the abstraction of hot
materials from the furnace to an exterior vessel, and that the settling
would not be efficiently conducted outside, as in the very hot interior
of the smelting furnace. Modern practice has proved conclusively that
both objections are groundless. Such heat as is carried away by the
continual stream of molten material can usually be well spared in the
modern plant, which is driven so rapidly that an abundant supply of
exceedingly hot matte and slag pass through to the settler, whilst the
results of every-day working demonstrate the efficiency of the external
settler, which cannot be equalled, far less surpassed, by any method of
inside settling, under modern smelting conditions. Thousands of tons
of slag pass daily through the settlers, clean enough to discharge
straight to the dump, the copper contents rarely exceeding 0·40 per
cent.
(_b_) The modern conditions of rapid working and large output render
the use of external settlers practically essential, owing to the double
work of smelting and separating being no longer confined to one and the
same vessel. The aim in present practice is to exercise the smelting
function only of the furnace, and to do so to its fullest capacity,
smelting for matte of the desired grade as rapidly as possible, and
therefore running the products through the furnace in a constant
rapid stream and allowing them to settle quietly outside. Under
these circumstances the furnace itself smelts most economically and
efficiently.
It will be recalled that present-day practice involves the subsequent
treatment of the fluid matte—product in the converter, so that whilst
the former methods of working might have possessed certain advantages
for the settling and storing of matte in the small furnaces, and then
tapping out and casting into cakes for subsequent treatment, such
methods have practically no application to modern systems of working.
Internal settling almost invariably leads to the accumulation of
debris, of chills and of any infusible masses of material which may be
produced in the furnace, occasioning delay in the operations, waste and
difficulty in working, and so interfering seriously with the speed and
continuity of the smelting, as well as decreasing the output of the
furnace. On the other hand, a rapid flow of hot molten material through
the furnace not only tends to prevent this formation of chills or
accretions, but greatly assists in the dissolution or removal of such
as might be formed. Should the production or collection of such masses
be transferred to the settler instead, they are more readily attacked
and remedied without interfering with the continued operation of the
furnace.
Public-domain text, read in full here on John Shaqi.
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