Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
_Water-Jackets._—The usual height of the modern furnace, as reckoned
from tap-hole to charge floor, is roughly from 14 or 16 feet up to 20
feet, water-jacketed all the way. The sides and ends of the furnace are
constructed of sectionised water-jackets arranged horizontally in tiers
and vertically in panels. There are usually two, occasionally three,
tiers, suitably stayed and supported. The practice as regards the
shape and arrangement of the jackets varies greatly. It was formerly
not uncommon to work with three tiers of jackets for the sides; of
these the lower tier extended only from the sole-plate to the level of
the slag-notch, forming practically the crucible jackets, the height
varying from 2 feet 6 inches to 4 feet. These were most used when the
discharge to the settler was situated at the side wall of the furnace.
Above these jackets was situated the second tier through which the
tuyeres passed; these build up the boshes of the furnace, and are
termed the “bosh” or “tuyere” jackets. In most modern furnaces these
two tiers of lower jackets are replaced by one set of panels of from 7
to 10 feet in height, the jackets being given a slight slope towards
each other at the bottom, so as to form a very small bosh angle; the
contraction is about 8 inches. This improvement does away with a good
deal of the jointing otherwise necessary near the hottest parts of
the furnace, and thus lessens the danger of leakage at these points.
The water-cooled breast-plate containing the opening for the escape
of the products is now put in position as a separate piece, well
secured to the rest of the jacketing (Fig. 39). Above the lower tier of
jackets is placed the upper series, often from 7 to 9 feet in height,
which carries the walls of the furnace up to within a few feet of the
charging platform. These jackets are parallel, and no bosh is given
(see Fig. 41).
The end jackets are usually built in two tiers only, the upper, 7
feet to 7 feet 6 inches, as a rule, and the lower, 8 feet to 9 feet 6
inches, according to circumstances; in the smaller furnaces the end
wall may sometimes consist of a single jacket only. They are vertical,
no end bosh being allowed. The end jackets are each single panels,
whilst the side walls are built up in panel sections, the width of
which vary, but are often 7 feet to 7 feet 6 inches wide, the panels
being bolted or clamped together and strongly stayed.
The water-jackets are constructed of flanged steel plate, the inner
sides of which are 5/16 to ⅜ inch thick, the outside ¼ to 5/16 inch.
The seams are flanged outwards, so as to prevent joints, etc., being
exposed to the inside of the furnace. The water space between the two
plates of the jacket is from 3 to 4 inches.
Public-domain text, read in full here on John Shaqi.
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