Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
_Heating the Air Blast._—The advisability of heating the air-supply for
copper blast-furnace smelting has been the subject of very considerable
discussion, the question requiring consideration both with respect to
its influence on the rationale of the smelting operation as well as
from the economic standpoint. The matter is dealt with more fully in
connection with pyritic practice, from which point of view Peters has
reviewed the subject exhaustively. It may be here stated that there
appears to be no advantage in preheating the air when the true pyritic
process is operated, and actual trial has resulted in the rejection of
the method at the smelters practising this work.
Where, however, coke fuel to any considerable extent is employed on
the charge, a supply of heated air through the tuyeres may result in
an increased rapidity of smelting, as well as in the production of
hotter and more fluid slags. Especially in partial pyritic smelting
and more particularly when working charges which contain but little
sulphide and where the employment of much coke is not advantageous,
the use of preheated blast may be economically very useful. In such
cases, the heat production in the furnace is not so fundamentally
bound up with the thermo-chemical reactions of slag formation as it
is in true pyritic smelting, and therefore the enhanced intensity of
combustion of coke-fuel at the tuyere-zone by the use of hot air may
exert an important influence in improving the furnace operation and in
decreasing the amount of coke-fuel required. In many such instances
indeed it has been chiefly the economic factor with reference to the
cost of installing and operating suitable devices for warming the
air-supply which has determined the question of adopting this system.
As is well known, the use of a supply of heated air causes a largely
increased calorific intensity from the combustion of coke, resulting in
higher temperature at the tuyere-zone, under which circumstances the
charge materials are smelted more rapidly, and the resulting products
are more fluid, whilst slags of higher silica content (sometimes
economically advisable) can be conveniently worked with.
The devices employed for the preheating of the blast vary
considerably—cheapness, capacity, simplicity in design and operation
being the main essentials.
Public-domain text, read in full here on John Shaqi.
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