Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The utilisation of the waste heat from the smelting furnaces or
products would suggest itself as an economical method for accomplishing
the warming of the blast, but in practice several difficulties are
encountered in efficiently making use of this heat. Heat is available
from two sources, either from the furnace gases or from the hot slag.
The very successful operation in cast-iron smelting, of hot-blast
stoves worked by the “waste gases,” cannot, however, be applied to
copper blast-furnace smelting, since the gases in this case do not
possess similar calorific value owing to the small proportions of
carbon monoxide present. Further, the temperature of these gases is
not sufficiently high to allow of the effective application of the
regenerative principle using brickwork chambers. In consequence, the
use of metal pipe-stoves offers the only method of utilising the
heating values of the furnace gases, but their comparatively low
temperature does not afford sufficient heat for the warming of the
large quantities of air which are required at the tuyeres.
The much higher temperature of the reverberatory furnace gases offers,
however, much greater scope for their utilisation in this respect, if
both classes of furnace happen to be in operation at the plant and if
they are conveniently situated for the purpose.
At several smelters, blast furnaces have been equipped with
hot-blast “tops” for the purpose of preheating the air supply, the
air-heating pipes being exposed to the gases in the upper portions
of the furnace. The Giroux blast-heating device has been installed
on furnaces at smelters in Mexico and Arizona, whilst at others in
the same localities, the Mitchell system of baffle passages has been
successfully used. The Kiddie system of running the blast pipes through
the dust chambers has been tried at Tyee, B.C. The advantages of thus
utilising the heat of waste gases have generally, however, been found
to be more than balanced by the extra costs involved.
Efforts have been made to use the heat contained in molten slag for
warming the air, but owing to the low conducting power of these
materials, and the difficulty of bringing extended surfaces in close
contact, the method has not proved itself very efficient. Blast is
occasionally warmed by passing the air through tunnels in which bogies
of molten slag are allowed to remain for some time.
When methods of utilising waste heat from the furnace products fail,
the fuel-heated iron pipe-stove is generally employed. Since the
temperatures required are comparatively low, and the margin of profit
involved by the use of hot blast is usually small, the use of the
cheapest class of fuel available is imperative; but many classes of
fuel unsuitable for other purposes may find useful application for this
work.
Public-domain text, read in full here on John Shaqi.
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