Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The stove is of the usual [shape: alternating up-down pipe] cast-iron
pipe form, designed to give the maximum exposing surface, suitably
strengthened and protected from direct action of the fire. Much
valuable information on the advantages, disadvantages, and appliances
for blast heating was afforded by the smeltermen who contributed to
the symposium on “Pyrite Smelting,” which Rickard edited for the
_Engineering and Mining Journal_.
References.
Mathewson, E. P., “The Development of the Modern Blast Furnace.”
_Eng. and Min. Journ._, May 27, 1911, p. 1057.
Wright, Lewis T., “Metal Losses in Copper Slags.”
_Bulletin Amer. Inst. Min. Eng._, 1909, Sept., No. 33, p. 817.
Shelby, Geo. F., “Cananea Blast Furnaces.”
_Engineering and Mining Journal_, April 25th, 1908.
Emmons, N. H., “Copper Blast-Furnace Tops.”
_Bulletin Amer. Inst. Min. Eng._, Feb., 1911, p. 119.
“Heating Blast.” _Engineering and Mining Journal_,
June 16 and Sept. 15 and 29, 1906.
“Pyrite Smelting,” T. A. Rickard.
Also the Authors already referred to, Austin (p. 80),
Gowland (p. 17), Peters (p. 80).
LECTURE VII.
=MODERN BLAST-FURNACE PRACTICE= (_Continued_).
Charge Calculations — Charging — Working — Disposal
of Products — Pyritic Smelting — Sulphuric Acid
Manufacture from Smelter Gases.
=Charge Calculations.=—Modern practice aims at the production of a
matte of converter grade, containing usually from 40 to 50 per cent. of
copper, and preferably in a single smelting operation; except in true
pyritic work.[12]
Full analysis of the whole supply of material available at the smelter
is essential, as well as a report on the quantities of each separate
constituent.
The first step in the charge-calculation is the computation of the
total weights of copper, iron, and sulphur available for the smelting
campaign; from these quantities the losses of copper and sulphur to
be allowed for during the operation itself, as based on previous
experience, are deducted. The balance indicates the quantities of these
elements from which the matte and slag can be produced. The copper is
transformed into matte, in which product it may be regarded as existing
in the form of copper sulphide, Cu_{2}S, and the sulphur required for
this combination with the copper is calculated from the relation—
Cu_{2}S = Cu_{2} : S :: 2 × 63·5 : 32
:: 127 : 32
:: 4 : 1 approximately.
Thus every unit of copper combines with one-quarter of its own weight
of sulphur.
A matte of converter grade containing, say, 44 per cent. of copper is
constituted as follows:—Copper, 44 per cent. + sulphur, 11 per cent.,
or copper sulphide, 55 per cent., the remaining portion of the matte
being iron sulphide, which amounts to 100 − 55, or 45 per cent.
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