Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The charge foreman receives from the blast-furnace department his
charge sheets which inform him of the amounts of the various materials
to be loaded on to each car—calculated in the manner already indicated.
Proceeding to the stock-bins, the gates and chutes of which are
automatically controlled, he sets the scale of the weigh-bridge which
is situated under each bin to the desired weight. At the same time an
electric-light indicator is switched on in front of the particular bins
from which material is to be withdrawn, thus assisting in spotting the
cars and checking the weighing-out. The charge train is brought along
the tracks running underneath the bins, and into each car is dumped
the correct amount of charge, usually to within 50 lbs., with rapidity
and ease. The train then passes to the furnace building, where the
charges are dumped or otherwise emptied into the furnace.
_The Coke Allowance._—As has been already indicated, the coke allowance
depends largely upon the nature of the charges and the individual
experience at the smelter. The main principle involved is to reduce the
coke consumption as much as possible by applying the pyritic principle
to the fullest possible extent, working as much sulphide material into
the charge as is economically practicable.
In partial pyritic smelting, where the coke may constitute from 5 to
10 or 12 per cent. of the total charge, it is usual not to feed it in
with the rest of the materials from the cars, but to charge it into the
furnace separately. The charge foreman puts it in just when and how
he considers it necessary, and he is encouraged to use as little as
possible, consistent with proper running of the products at the slag
spout. In pyritic smelting proper, the small amount of coke is fed on
to the top of the charge-material in the charge-cars.
=Working of the Blast Furnace.=—The top of the charge, which is usually
some 3 to 5 feet below the level of the feed-floor, appears fairly
uneven, there being a tendency for it to sink along the middle. It is
moderately hot, showing practically a black heat except where red-hot
patches near the side appear in positions corresponding to where
the tuyeres are situated below. There is not very much fume at the
feed-floor level if the chimney draft be good, nor excessive agitation
at the top, unless much fine material is being worked. Sulphide
fines tend to the formation of accretions near the top of the charge
and occasionally lower down, also to a considerable extent against
the walls of the brick superstructure—this is said to be lessened
considerably by the use of water-jacketing at these parts, which also
greatly assists the barring down of the masses.
Public-domain text, read in full here on John Shaqi.
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