Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
A considerable amount of barring is sometimes necessary when much fine
concentrate is worked, otherwise a well-managed furnace runs smoothly
and satisfactorily under favourable conditions. Trouble may arise
occasionally by leakages occurring in the jackets or spouts, but by
the modern methods of sectional construction and by the devices for
time-saving in making the necessary connections, working is usually not
seriously interfered with for a very long period. Even for the removal
or replacement of a slag spout, the slag-hole is plugged, and the
repair is completed within an hour and a-half, by which time slag is
again running freely over the replaced slag spout.
The tuyeres are punched regularly two or three times per shift, and a
steady stream of material issues from the slag notch and over the spout
to the settlers.
=Disposal of the Furnace Products.=—Under ordinary circumstances, the
products resulting from the blast-furnace operations include—
(_a_) The liquid matte and slag mixture which is given
opportunities to settle and separate into valuable
matte and waste clean slag.
(_b_) The “gaseous” products carrying considerable
quantities of fume and dust which are settled and
separated in dust catchers and flues, where the
solid matter is collected.
[Illustration: Fig. 52.—Slag Spout, showing Method of Trapping Blast,
also Replaceable Nose-piece of Spout (A).]
_The Matte and Slag._—In modern practice, as already indicated, the
fluid products of the blast furnace are run out of the furnace as
rapidly as possible, and flow continuously, as they are formed, through
a trapped slag notch. So important has this principle of rapid removal
of the fluid products become, that the hearth or crucible portion is
being made smaller and smaller. The slag notch, is, in addition, placed
so low that only so much molten material remains in the furnace bottom
as is necessary for the regulation of the temperature for maintaining
perfect fluidity of the materials during their discharge, and for
avoiding crust formation on the hearth. The depth of material remaining
in the bottom—that is, the distance from the hearth bottom to the slag
notch—is from about 8 to 12 inches, depending on the conditions just
indicated.
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