Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The tapping-plate is fixed into position in a special section of the
shell, known as the launder casting, to which the matte launder is
secured, whilst a newer form of settler has the tap sections also
removable, so that these can be taken out and the brick renewed during
the campaign of a furnace, being as readily removable as a furnace
jacket. The matte launder is of cast-iron or of steel, thickly coated
with clay or suitable material (slime-pond product, etc.) to protect it
from corrosion. In modern work the steel tapping bar is always rammed
through the conical plug and tapping-hole until it just reaches the
matte, so that its withdrawal by ring and wedge is readily performed
when the matte is to be tapped whilst by this means the tap-hole is
securely closed.
The workers are protected from shots of matte, etc., during tapping
or closing, by means of a slotted sheet-iron hood which can be swung
back when not required, a convenient and useful as well as necessary
precautionary device. Matte is tapped from the settlers into ladles
as required by the converters; such ladles are constructed of thick
steel plate, washed with clay, and often lined with a hull of chilled
material. It is sampled at the runner with each tapping. The tap-hole
is closed by a clay plug on the end of a dolly which is rammed home,
and a warm pointed steel bar is then driven through until it reaches
the matte, being knocked in occasionally as the end is very slowly
eaten away. Several of the features named in the previous sections are
well indicated in the photograph (Fig. 59) of the tapping platform at
the Anaconda Smelter.
_The “Gaseous” Products of the Furnace._—Great variation is to be found
in the arrangement at different works for the disposal of the gaseous
products of the furnace. Reference will be made later to the methods
employed in connection with pyritic work, and where the gases are to
be utilised for the production of sulphuric acid. Formerly the general
method, even at the large modern plants, was to lead the gases from
the top of the superstructure to the off-takes and large dust-catcher
flues, thence to the stack.
[Illustration: Fig. 59.—Anaconda Blast Furnace (51 feet long), showing
Settlers.]
With the introduction of automatic and mechanical charging methods,
now being inaugurated to a considerable extent in place of dumping
from cars alongside the furnace, the method of withdrawing the gaseous
products just below the level of the feed-floor is being adopted.
[Illustration: Fig. 60.—Hoppers of Flue-dust Chambers and Tracks for
Cars underneath.]
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