Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
There is usually a spray of water from a circular pipe which surrounds
the settler near the top—this playing against the steel sides keeps the
outside cool and protects the lining. The settler is roofed over with
slag, except at the back where the stream of matte and slag enters, and
also at those points where the slag overflows. The slag escapes over
short launders attached to the top of the steel casing. The position
of these discharges depends largely on the arrangement of tracks, size
of furnace, temperature of working, and quality of products. Under
modern conditions of high temperature and rapid working, they are
situated as far away from the entrance as possible, thus giving fuller
opportunities for very quiet settling in a large pool and affording
gentle overflow of slag with little abrasive action on the linings.
These outlets may be situated opposite to the entrance or at the sides.
The discharge spouts for slag may be one or two in number, usually of
cast-iron coated with thin clay, and often roughly hooded over with
clay. They have replaceable cast-iron nose-pieces to facilitate repair
after wearing down. The continual gentle stream of slag runs along
launders, where it is either discharged into slag bogies and dumped,
or much better, is met by a strong stream of water which immediately
granulates it, and washes it along flumes to the dumps.
[Illustration: Fig. 58.—Tap-hole Casting and Detail for Settlers.]
The matte tap-holes are generally two in number, situated close to the
bottom of the settler, and usually at an angle of 120° from each other
and from the entrance spout.
The hole through the brick wall for tapping is about 1½ inches in
diameter, and the matte is discharged through a tapping piece of
cast-iron, 6 inches in diameter and 3 inches thick, perforated by a
1-inch hole. This iron disc has, cast around it, a copper tapping-plate
about 1 foot in width and 2 feet high, which is recessed into the
steel sheet of the settler. In the iron tapping-piece is a conical
recess, into which the conical clay plug is rammed when closing the
tapping-hole. These iron tapping-pieces withstand the action of
converter grade matte fairly well, and are conveniently replaced when
necessary—about once a month. They are illustrated in Fig. 58.
Public-domain text, read in full here on John Shaqi.
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