Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
Chambers of enormous capacity are required in order to give the fine
solid particles an opportunity of settling by decreasing the velocity
of the gases and by cooling them down, whilst for the settling of
fume, capacious flues in which are suspended wires or similar devices
for assisting the process must be adopted. Where large quantities of
lead, etc., are present some bag-house system of fume filtration is
necessary, especially if silver be present, since this metal tends to
be carried over in the leady fume. At the majority of copper smelters
such extreme refinements are rarely necessary, although modern
legislative requirements make severe demands on the managements for the
freedom of the gases from injurious constituents.
Dry settling methods and filtration are in general use where such
separation is required and the use of high-tension electricity has been
successfully tried at Californian smelters. Wet methods have so far not
proved economically successful.
The flue-dust from the flues is dealt with in a number of ways,
according to the conditions at the smelter. It may be smelted with the
“roaster-calcines charges” in the reverberatory furnaces, although
excessive quantities have proved difficult to deal with in certain
instances, it may be included in the charges for sintering or
briquetting processes, and it has been very successfully incorporated
with the matte in beds when it has been necessary to cast low-grade
matte into cakes previous to re-concentration in the blast furnace, at
a smelter employing the pyritic process.
Still more recently, the East Butte Copper Mining Company has installed
and successfully operated a sintering plant on the Dwight-Lloyd
principle for the treatment of the flue-dust preparatory to
blast-furnace smelting. The capacity of the plant is 100 tons per day.
The material is rendered more or less cohesive by the effects of heat
alone, but the operation is not yet perfect. (See _Mining Journal_,
Jan. 6th, 1912, p. 21.)
The freed gases finally pass along series of long and capacious brick
main-flues connecting with all the branch flues, furnished with
discharge hoppers at intervals, gradually rising and discharging into a
wide stack of such a height that damage to vegetation in the district
is entirely prevented.
=Pyritic Smelting.=—Modern blast-furnace practice, as has been stated,
is conducted according to two main systems of working:—
(_a_) That in which the heat required in the smelting
zone is provided by the oxidation of the sulphide
materials of the charge—_Pyritic Smelting_.
(_b_) That in which coke or other carbonaceous fuel
is necessary for supplying some of the heat required
in the smelting zone of the furnace, even when the
pyritic effect of the charge is utilised to the fullest
extent—_Partial Pyritic Smelting_.
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