Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The actual quantity of silica required is determined by the factor
known as the formation temperature of the silicates. Every silicate
has a definite formation temperature—_i.e._, a definite mixture of
iron oxide and silica requires a definite temperature in order that
complete combination may occur and a chemical compound silicate be
formed. Conversely, at any definite temperature, only those silicates
having a corresponding formation temperature to this degree of heat
can be produced. In consequence, if the oxidation of the sulphides at
the tuyere zone produces any particular temperature, that particular
silicate whose formation temperature corresponds to this will tend to
be formed, and the required quantity of free silica must be present to
yield this definite silicate with the whole of the iron oxidised. Only
a limited quantity of silica can thus be taken up for any definite rate
of oxidation of iron sulphide, and the presence of either more or less
silica does not greatly affect the _composition_ of the slag. Thus the
concentration (sulphide oxidation) is primarily dependent on the oxygen
supply, which determines how much iron shall be burnt, but the success
of the operation depends upon the presence of the correct amount of
silica to flux off this iron oxide. This proportion is fixed by the
temperature attained at the tuyere zone, which restricts the silicate
produced to such a composition that its formation temperature coincides
with this degree of heat. Hence the general law has been deduced and
has been confirmed in practice, that “a pyritic furnace produces a
slag corresponding in composition to the silicates whose formation
temperature equals that prevailing at the tuyere zone,” accounting for
the well-known observation “that the pyritic furnace tends to make its
own slag.” If the smelting operation is to proceed satisfactorily, slag
approaching this composition will be produced, and assuming the air
supply to be adequate for the purpose, the absence of the requisite
silica on the charge affects the quantity rather than the character of
the slag. The amount of iron sulphide oxidised depends largely upon
the presence of silica to combine with the iron oxide produced; so
much will be oxidised as the silica can deal with, and in consequence,
if the free silica supply is deficient, a smaller quantity of slag is
formed, whilst the matte will be larger in amount but of lower grade.
An addition of silica to the furnace charge under such circumstances
would thus raise the grade of the matte by encouraging the slagging of
more iron, and would produce slag of approximately the same composition
as before, though in larger quantity.
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