Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
Deficiency of silica also results in the production of _over-fire_,
owing to the fact that the air blast, being unable to bessemerise any
more iron sulphide at the tuyere zone, passes to the higher portions
of the furnace and gradually roasts the ore there, thus consuming the
sulphide fuel of the furnace which might otherwise be most effectively
used for bessemerising in the tuyere zone. This over-fire, resulting
from the heat of roasting which is given out in the upper part of
the furnace, is very disadvantageous in true pyritic smelting, and
successful control of the process depends on using up the whole of
an adequate air supply at the bessemerising zone, and on supplying
sufficient siliceous flux to combine at once with the whole of the iron
oxide produced. For fluxing purposes it is only the free silica in the
charge which is effective, since any silica existing as silicate is
already in a state of combination and thus is not free to act as flux.
The combined silica, except for its adding to the fusibility of the
charge by admixture, is very disadvantageous, consuming heat and space,
diluting the reaction intensities by presenting an inert substance
among the active constituents, and increasing the quantity of slag
which requires to be melted.
The three requirements—iron sulphide, oxygen supply, and fluxing
silica—thus bear an intimate relationship to one another in true
pyritic smelting, and alteration of any one factor requires
simultaneous adjustment of the others for the production of the same
grade of matte and slag. The speed and degree of oxidation primarily
depend on the air supply. The more iron burnt up, the greater is the
heat production and the higher the temperature at the tuyere zone,
and since the more basic slags are known to have the higher formation
temperatures, the basicity of the slags increases with the speed of
oxidation and consequent concentration.
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